Fuel System Components - Honda CB HORNET 160R 2015 Shop Manual

COMPONENT LOCATION
SERVICE INFORMATION
TROUBLESHOOTING
AIR CLEANER HOUSING
STARTING ENRICHMENT(SE) VALVE
SERVICE INFORMATION
GENERAL
• Bending or twisting the control cable will impair smooth operation of secondary air supply system, and could cause the cable
to stick or bind, resulting in loss of vehicle control.
• Work in a well ventilated area. Smoking or allowing flames or sparks in the work area or where gasoline is stored can cause a
fire or explosion.
• When disassembling the fuel system parts, note the locations of the O-rings. Replace them with new ones on reassembly.
• Before removing the carburetor, place an approved gasoline container under the carburetor drain tube, loosen the drain screw,
and drain the fuel from the carburetor.
• After removing the carburetor, wrap the intake port of the engine with a shop towel or cover it with pieces of tape to prevent
any foreign material from dropping into the engine.
• If the motorcycle is to be stored for more than one month, drain the float chamber. Fuel left in the float chamber may cause
clogged jets, resulting in hard starting or poor driveability.
SPECIFICATIONS
ITEM
Carburetor identification number
Main jet
Slow jet
Pilot screw initial opening
Float level
Engine Idle speed
Throttle grip free play
PAIR control valve specified vacuum
TORQUE VALUES
ITEM
Fuel tank mounting bolt
SE valve lock nut
Carburetor drain screw
Slow jet
Needle jet holder
Main jet
Float chamber screw
SE valve cover screw
Vacuum chamber cover screw
Throttle cable stay screw
Insulator band screw
Fuel valve lock nut
5-0
5-1
5-2
5-3
5-5
PART NO. QTY
95701 – 06012 – 00 2
16046 – KVC – 901 1
– 1
16180 – K38 – 901 1
16165 – K21 – 901 1
99101 – KTN – 118 1
93500 – 04012 – 0H 3
93892 – 05012 – 18 2
93500 – 04008 – 1H 2
93500 – 05012 – 1H 2
16217 – KSP – 910 1
16950 – K43 – 901 1
5. FUEL SYSTEM
CARBURETOR
PILOT SCREW ADJUSTMENT
SECONDARY AIR SUPPLY SYSTEM
EVAPORATIVE EMISSION CONTROL SYSTEM 5-20
FUEL STRAINER
SPECIFICATIONS
AVK6BA
#118
#38
2 1/8
13.0 mm (0.51in)
1,400 ± 100 min –1 (rpm)
2 ~ 6 mm (0.07 – 0.2 in)
53.3 kPa (400 mm Hg)
THREAD TORQUE
DIA. (mm) N·m (kgf·m, lbf·ft)
8 27 (2.8, 20)
10
2.3 (0.2, 1.7)
6
1.5 (0.2, 1.1)
5
1.5 (0.1, 1.1)
7
2.5 (0.25, 1.8)
5
2.1 (0.2, 1.6)
4
2.1 (0.2, 1.6)
5
3.4 (0.4, 2.5)
4
2.1 (0.2, 1.6)
5
3.4 (0.34, 2.5)
5
1 (0.1, 0.7)
16
22 (2.2, 16)
5-6
5-15
5-19
5-22
Page NO.
Page 1–3
Page 5–11
Page 5–11
Page 5–18
Page 5–12
Page 5–18
Page 3–5
Page 5–20
REMARKS PAGE NO.
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Page 5–6
Page 5–6
Page 5–11
Page 5–11
Page 5–11
Page 5–12
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Page 5–14
Page 5–14
Page 5–15
Page 5–23
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