Brake Pedal Height - Honda CB HORNET 160R 2015 Shop Manual

ASSEMBLY
• Keep the piston, cups, spring, snap ring and boot as a
set, do not substitute individual.
Coat new piston cups and piston with clean brake fluid
before assembly. Install the spring to the master piston.
Install the spring and master piston assembly into the
master cylinder.
Apply silicone grease to the piston contact area of the
push rod.
Install the push rod assembly into the master cylinder.
After installing
Install the snap ring.
the snap ring,
Install the boot.
always rotate it
in its groove to
be sure it is fully
seated.

BRAKE PEDAL HEIGHT

If the push rod is disassembled, adjust the push rod length
so that the distance between the center of the master
cylinder lower mounting bolt hole and joint pin hole is
64 - 66 mm (2.51 - 2.59 in). After adjustment, tighten the
lock nut.
INSTALLATION
Connect the mounting bolt (2 nos). Connect the hose joint
and rear brake hose oil bolt to the master cylinder and
tighten it to the specified torque.
TORQUE:
Oil Bolt - 34 N·m (3.5 kgf·m, 25 lbf·ft)
Mounting Bolt : 12 N·m (1.2 kgf·m, 8.8 lbf·ft)
PUSH ROD ASSEMBLY
MASTER PISTON
SPRING
CIRCLIP
LOCK NUT
64 - 66 mm
(2.51 - 2.59 in)
OIL BOLT
MOUNTING BOLTS
BRAKE SYSTEM
BOOT
JOINT HOSE
14-23