Fuel Gauge/Fuel Level Sensor - Honda CB HORNET 160R 2015 Shop Manual

LIGHTS/METERS/SWITCHES
Apply clean engine oil to a new O-ring, and install it to the
neutral switch.
Carrying out as Install the neutral switch.
shown that the
Install the neutral switch mounting bolts (2 nos.) and
direction of the
tighten them.
neutral switch
tab.
Route the neutral switch wire to the left crankcase cover
grooves properly.
Install the left crankcase rear cover (page 11-17).
Connect the neutral switch connector (page 17-13).

FUEL GAUGE/FUEL LEVEL SENSOR

SYSTEM INSPECTION
If the needle does not move:
1. Fuel Level Sensor Inspection
Remove the fuel tank (page 2-3).
Disconnect the fuel level sensor 3P (White) connector.
Measure the resistance at the fuel level sensor terminals
(Yellow/ White - Green).
STANDARD: 4 – 100 Ω (20°C/68°F)
Is the resistance within 4 – 100 Ω (20°C/68°F)?
NO – Inspect the fuel level sensor (page 17-14) closed.
YES – STEP 2.
FUEL LEVEL SENSOR INSPECTION
Remove the fuel level sensor as described below.
Connect the ohmmeter to the fuel level sensor terminals.
Inspect the resistance of the float at the top and bottom
positions.
Resistance (20
17-14
FULL
C/68 F) 6-9 Ω
0 0
O-RING
BOLTS
2P CONNECTOR
EMPTY
90-96 Ω
NEUTRAL SWITCH
NEUTRAL SWITCH
FUEL
EMPTY