Cylinder/Piston Specifications; Clutch/Gearshift Linkage Specifications; Alternator/Starter Clutch Specifications - Honda CB HORNET 160R 2015 Shop Manual

GENERAL INFORMATION

CYLINDER/PISTON SPECIFICATIONS

ITEM
I.D.
Out-of-round
Cylinder
Taper
Warpage
Piston O.D. at 10 (0.4) from bottom
Piston pin hole I.D.
Piston pin O.D.
Piston-to-piston pin clearance
Piston,
piston pin,
piston ring
Piston ring end gap
Piston ring-to-ring
groove clearance
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance

CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS

ITEM
Clutch lever free play
Clutch
Clutch outer I.D.
Clutch outer guide
Mainshaft O.D. at clutch outer guide

ALTERNATOR/STARTER CLUTCH SPECIFICATIONS

ITEM
Starter driven gear boss O.D.
1-6
Top
Second
Oil (side rail)
Top
Second
10 – 20 (0.4 – 0.8)
38.4 (1.59)
Spring free length
Disc thickness 2.92 – 3.08 (0.115 – 0.121)
Plate warpage
23.000 – 23.021 (0.9055 – 0.9063)
22.959 – 22.980 (0.9039 – 0.9047)
O.D.
16.991 – 17.009 (0.6689 – 0.6696)
I.D.
16.966 – 16.984 (0.6680 – 0.6687)
45.660 – 45.673 (1.7976 – 1.7981)
STANDARD
57.300 – 57.310 (2.2559 – 2.2563)
–
–
–
57.280 – 57.295 (2.2551 – 2.2557)
14.002 – 14.008 (0.5512 – 0.5514)
13.994 – 14.000 (0.5510 – 0.5511)
0.002 – 0.014 (0.0001 – 0.0006)
0.07 – 0.17 (0.002 – 0.0066)
0.10 – 0.25 (0.004 – 0.010)
0.10 – 0.35 (0.008 – 0.013)
0.030 – 0.060 (0.0012 – 0.0024)
0.015 – 0.050 (0.0006 – 0.0020)
0.005 – 0.030 (0.0002 – 0.0012)
14.010 – 14.028 (0.5516 – 0.5523)
0.010 – 0.034 (0.0004 – 0.0013)
STANDARD
–
STANDARD
Unit: mm (in)
SERVICE LIMIT Page NO.
57.40 (2.260)
Page 8–2
0.10 (0.004)
Page 8–3
0.10 (0.004)
Page 8–3
0.10 (0.004)
Page 8–3
57.20 (2.252)
Page 8–4
14.04 (0.553)
Page 8–4
13.96 (0.550)
Page 8–5
0.04 (0.002)
Page 8–5
0.40 (0.016)
Page 8–5
0.40 (0.016)
Page 8–5
0.85 (0.033)
Page 8–5
0.10 (0.004)
Page 8–5
0.10 (0.004)
Page 8–5
0.09 (0.004)
Page 8–4
14.06 (0.554)
Page 8–5
0.10 (0.004)
Page 8–5
Unit: mm (in)
SERVICE LIMIT Page NO.
– Page 3–22
37.5 (1.47) Page 9–8
2.6 (0.10) Page 9–9
0.20 (0.008) Page 9–9
23.08 (0.909) Page 9–9
22.93 (0.903) Page 9–9
17.04 (0.671) Page 9–9
16.95 (0.667) Page 9–9
Unit: mm (in)
SERVICE LIMIT Page NO.
45.60 (1.795) Page 10–7