Oil Passages Inspection; Right/Left Crankcase - Honda CB HORNET 160R 2015 Shop Manual

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OIL PASSAGES INSPECTION

Clean the oil passages of each crankcase using the
compressed air.
INSTALLATION
Lubricate the all bearing with engine oil.
Drive new bearings into the left crankcase with following
tools:
TOOLS:
RIGHT CRANKCASE
Mainshaft bearing:
Driver
Attachment, 37x40 mm 070GD-002I150
Pilot, 17 mm
Mainshaft bearing:
Driver
Attachment, 37x40 mm 070GD-002I150
Pilot, 17 mm
LEFT CRANKCASE
Mainshaft bearing:
Driver
Attachment, 32x35 mm 070GD-002I140
Pilot, 12 mm
Countershaft bearing:
Driver
Attachment, 42x47 mm 070GD-002I160
Pilot,20 mm
Apply grease to the new dust seal lips.
Install the countershaft and gearshift spindle dust seals
with following tools as shown.
Tools:
Countershaft dust seal:
Driver
Attachment, 34 mm
Pilot,20 mm
Gearshift spindle dust seal:
Driver
Attachment, 22 x 24 mm: 07746-0010800
Pilot,20 mm
CRANKCASE/TRANSMISSION/KICKSTARTER
070GD-001I100
070GD-004I150
070GD-001I100
070GD-004I150
070GD-001I100
070GD-004I130
070GD-001I100
070GD-004I160
070GD-001I100
07JAD-PL60100
070GD-004I160
070GD-001I100
07746-0041200
OIL PASSAGE
ATTACHMENT
BEARING
DRIVE TO CASE
END FACE
0.5 - 1.0 mm (0.02 - 0.04 in)
GEAR SHIFT
SPINDLE DUST
SEAL
DRIVER
PILOT
COUNTERSHAFT
DUST SEAL
11-11

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