Muffler Protector; Stud Bolt Replacement - Honda CB HORNET 160R 2015 Shop Manual

Install a new gasket into the exhaust port.
Install the exhaust pipe/muffler, then temporarily install the
Always replace
exhaust pipe joint nuts, muffler mounting bolts, washer,
the exhaust pipe
collar and nut.
gasket
Tighten the exhaust pipe joint nuts securely, then tighten
with a new one
the muffler mounting bolt to the specified torque.
when remove
the exhaust
TORQUE: 26 N·m (2.6 kgf·m, 20 lbf·ft)
pipe from the
engine.

MUFFLER PROTECTOR

REMOVAL/INSTALLATION
The muffler
Remove the pan screw of muffler protector.
protector can
Slide muffler protector towards engine to take it out.
be serviced
with the muffler
Installation is in the reverse order of removal.
installed on the
engine.
Always check
for the condition
of the rubber
grommets on
the muffler
protector.

STUD BOLT REPLACEMENT

Thread two nuts onto the stud, and tighten them together,
then use a wrench on them to turn the stud bolt out.
Install new stud bolts into the cylinder head as shown.
TORQUE: 11 N·m (1.1 kgf·m, 8 lbf·ft)
After installing the stud bolts, check that the length from the
bolt head to the cylinder head surface is within specification.
FRAME/BODY PANELS/EXHAUST SYSTEM
NUT
COLLAR
RUBBER
WASHER
EXHAUST PIPE/MUFFLER
MOUNTING BOLT
MUFFLER COVER
PAN SCREW
EMBED TO INCOMPLETE THREAD
STUD BOLT
GASKET
JOINT
NUTS
GASKET
20.5-22.5 mm
(0.81-0.89 in)
2-9