Front Wheel/Suspension/Steering Contents - Honda CB HORNET 160R 2015 Shop Manual

12. FRONT WHEEL/SUSPENSION/STEERING
COMPONENT LOCATION
SERVICE INFORMATION
TROUBLESHOOTING
HANDLEBAR
Frequent inhalation of brake pad (shoe) dust, regardless of material composition could be hazardous to your health.
• Avoid breathing dust particles.
• Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
SERVICE INFORMATION
GENERAL
• Riding on damaged rims impairs safe operation of the motorcycle.
• When servicing the front wheel, fork or steering stem, support the motorcycle using a center stand and hoist.
• A contaminated brake disc or pad (shoe) reduces stopping power. Discard contaminated pads (shoes), and clean a
contaminated disc with a high quality brake de-greasing agent.
• After the front wheel installation, check the brake operation by applying the brake lever.
• Refer to the brake system information (page 14-1).
• This motorcycle is equipped with the tubeless tyre.
• Refer to the tubeless tyre repair (page 13-1).
SPECIFICATIONS
Minimum tire thread depth
Cold tire pressure
Axle runout
Wheel rim runout
Fork
Steering head bearing preload
TORQUE VALUES
ITEM
Front brake disc bolt
Front axle nut
Handlebar upper holder bolt
Master cylinder holder bolt
Rear view mirror lock nut
Fork socket bolt
Fork cap
Bottom bridge pinch bolt
Top bridge bolt
Steering bearing adjustment nut
Steering stem nut
12-0
12-1
12-3
12-4
ITEM
Driver only
Driver and passenger
Radial
Axial
Spring free length
Pipe runout
Recommended fluid
Fluid level
Fluid capacity
PART NO.
90105 – KSP – 870
90306 – KTE – 911
90111 – 362 – 000
96001 – 06022 – 07
90201 – MW3 – 620
90116 – KV3 – 7010
51450 – K43 – 901
95701 – 10032 – 07
90101 – K43 – 900
53220 – KSP – 860
90304 – KSP – 900
FRONT WHEEL
FORK
STEERING STEM
STANDARD
–
175 kPa (1.75 kgf/cm², 25 psi)
175 kPa (1.75 kgf/cm², 25 psi)
–
–
–
390.3 (15.366)
–
Honda Ultra Cushion Oil No.10 (BAHA-
RAT SS-8)
144 mm (5.66 in)
310 cm³ ± 2.5 cm³ (11.0 ± 0.08 USoz,
11.5 ± 0.09 UKoz)
0.7 – 1.3 kgf (1.64 – 2.81 lbf)
THREAD TORQUE
QTY
DIA. (mm) N·m (kgf·m, lbf·ft)
5 8 42 (4.3, 31)
1 12 59 (5.9, 43)
4 6
22 (2.2, 16)
2 6
9 (0.9,6.6)
2 10
34 (3.5, 26)
2 8
20 (2.0, 15)
2 33
22 (2.2, 16)
2 10
32 (3.2, 23)
2 8
22 (2.2, 16)
1 26
2.5 (0.25, 1.8)
1 24
74 (7.5, 55)
12-9
12-14
12-22
Unit: mm (in)
SERVICE LIMIT
1.5 (0.06)
–
–
0.2 (0.01)
0.3 (0.01)
0.3 (0.01)
363 (14.291)
0.20 (0.008)
–
–
–
–
REMARKS PAGE NO.
NOTE 2 Page 12–12
NOTE 3 Page 12–13
Page 12–6
Page 12–9
Page 12–9
NOTE 2 Page 12–20
Page 12–22
Page 12–22
Page 12–22
Page 12–26
Page 12–27
12-1
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