Honda CBR954RR 2002 Manuals

Honda CBR954RR 2002 Manuals

Manuals and User Guides for Honda CBR954RR 2002. We have 2 Honda CBR954RR 2002 manuals available for free PDF download: Service Manual

Honda CBR954RR 2002 Service Manual

Honda CBR954RR 2002 Service Manual (495 pages)

Brand: Honda | Category: Motorcycle | Size: 79 MB

Table of Contents

How to Use this Manual
2
Specifications
6
Cylinder Head/Valves
9
Table of Contents
16
Frame
18
Crankcase Emission Control System
40
Rear Fender
53
Rear Fender Installation
55
Throttle Operation
68
Air Cleaner
69
Spark Plugs
69
Clearance C
77
Oil Level Inspection
78
Drive Chain
83
Cleaning and Lubrication
84
Sprockets Inspection
84
Front Brake
87
Rear Brake
87
Brake Pad Wear
88
Front Brake Pads
88
Rear Brake Pads
88
Brake System
88
Brake Pedal Height Adjustment
89
Brake Lever Adjustment
89
Side Stand
91
Front Suspension Adjustment
91
Rear Suspension Adjustment
93
Steering Head Bearings
95
Oil Pump
101
Oil Cooler
105
Fuel Pressure Inspection
162
Fuel Pump
165
Fuel Tank
167
Air Cleaner Housing
172
Throttle Body
175
Output Voltage Inspection
189
Ect Sensor
190
System Flow Pattern
215
Coolant Replacement
219
Thermostat Removal
221
Thermostat Housing Removal
222
Thermostat Housing Installation
222
Radiator Reserve Tank
231
Cylinder Head Sealing Bolt 1
250
Cylinder Head Removal
260
Cylinder Head Disassembly
261
Cylinder Head
262
- Valve Spring
  263
- Valve Lifter
  263
- Valve Guide Replacement
  265
- Valve Seat Inspection
  266
- Cylinder Head Assembly
  268
- Cam Pulse Generator Rotor Bolt 2
  275
- Cylinder Head Cover Installation
  278
Clutch Center Lock Nut
284
Gearshift Linkage Inspection
296
Alternator Wire Clamp Bolt
303
- Flywheel Removal
  305
- Flywheel Installation
  309
- Alternator Cover Installation
  310
- Mainshaft Bearing Set Plate Bolt 3
  314
- Piston Removal
  316
- Cylinder Inspection
  318
- Piston Installation
  322
Note
354
Steering Stem
368
Note
370
Note
380
- Rear Wheel
  381
- Shock Absorber
  389
- Needle Bearing Replacement
  390
Note
409
- Brake Disc Inspection
  415
- Rear Master Cylinder
  421
- Front Brake Caliper
  425
- Rear Brake Caliper
  429
Note
437
- Charging Voltage Inspection
  441
- Alternator Charging Coil
  442
- Ignition System
  444
- Ignition Timing
  452
- Starter Motor
  458
Note
462
Note
463
Operation Inspection
464
Note
467
- License Light
  473
- Oil Pressure Switch
  480
- Ignition Switch
  482
- Handlebar Switches
  483
- Turn Signal Relay
  487
- Poor Performance at High Speed
  493

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Honda CBR954RR 2002 Service Manual

Honda CBR954RR 2002 Service Manual (274 pages)

Brand: Honda | Category: Motorcycle | Size: 59 MB

Table of Contents

Contents
2
How to Use this Manual
2
Symbols
3
General Information
4
Service Rules
4
- Model Identification
  4
- Vehicle Identification Number (Vin)
  5
- Throttle Body ID~Ntification Number
  5
- Color Label
  5
- Specifications
  6
- Cylinder Headnalves
  9
- Torque Values
  15
- Note
  15
- Frame
  18
- Tools
  20
- Lubrication & Seal Points
  22
- Cable & Harness Routing
  26
- Emission Control Systems
  40
- Source of Emissions
  40
- Crankcase Emission Control System
  40
- Exhaust Emission Control System (Secondary Air Supply System)
  41
- Evaporative Emission Control System (California Type Only)
  42
- Emission Control Information Labels
  43
- Vacuum Hose Routing Diagram Label
  43
- Body Panel Locations
  44
- Frame/Body Panel/Exhaust System Service Information
  45
- Frame/Body Panel/Exhaust System Troubleshooting
  45
- Frame/Body Panel/Exhaust System Torque Values
  45
- Seat Removal
  46
- Seat Installation
  46
- Pillion Seat/Rear Cowl Removal
  46
- Pillion Seat/Rear Cowl Installation
  47
- Duct Cover Removal/Installation
  48
- Upper Cowl Removal
  49
- Upper Cowl Installation
  50
- Lower Cowl Removal/Installation
  51
- Middle Cowl Removal/Installation
  51
- Windscreen Removal/Installation
  52
- Front Fender Removal
  52
- Front Fender Installation
  52
- Rear Fender Removal/Installation
  53
- Rear Fender Removal
  53
- Rear Fender Installation
  55
- Seat Rail Removal
  55
- Seat Rail Installation
  56
- Muffler/Exhaust Pipe Removal
  57
- Maintenance
  64
Torque Values
65
- Maintenance Schedule
  66
- Note
  66
- Fuel Line
  67
Throttle Operation
68
Air Cleaner
69
- Spark Plugs Removal
  69
- Spark Plugs Inspection
  71
- Valve Clearance Inspection
  73
- Oil Level Inspection
  78
- Engine Idle Speed
  80
- Radiator Coolant
  81
- Cooling System
  81
- Secondary Air Supply System
  82
- Evaporative Emission Control System
  82
- Drive Chain Slack Inspection
  83
- Drive Chain Adjustment
  83
- Drive Chain Cleaning and Lubrication
  84
- Drive Chain Sprockets Inspection
  84
- Drive Chain Replacement
  85
- Rear Brake
  87
- Brake Fluid
  87
- Front Brake
  87
Brake Pad Wear
88
- Brake System Inspection
  88
- Front Brake Pads
  88
- Rear Brake Pads
  88
- Brake Light Switch
  89
- Brake Lever Adjustment
  89
- Brake Pedal Height Adjustment
  89
- Headlight Aim
  90
- Clutch System
  90
Side Stand
91
Steering Head Bearings
95
Oil Pressure Inspection
99
- Oil Strainer/Pressure Relief Valve Removal
  99
- Oil Strainer/Pressure Relief Valve Inspection
  100
- Oil Strainer/Pressure Relief Valve Installation
  100
- Oil Pump Removal
  101
- Oil Pump Disassembly
  102
- Oil Pump Inspection
  102
- Oil Pump Assembly
  103
- Oil Pump Installation
  104
- Oil Cooler Removal
  105
- Oil Cooler Inspection
  105
- Oil Cooler Installation
  106
- Fuel System (Programmed Fuel Injection)
  108
- Fuel System (Programmed Fuel Injection) Service Information
  109
- Fuel System (Programmed Fuel Injection) Specifications
  110
- Fuel System (Programmed Fuel Injection) Troubleshooting
  111
- Fuel System (Programmed Fuel Injection) Torque Values
  111
- Fuel System (Programmed Fuel Injection) Tools
  111
- Fuel System (Programmed Fuel Injection) Location
  112
- Fuel System (Programmed Fuel Injection) Diagram
  113
- PGM-FI (Programmed Fuel Injection) System
  114
- Self-Diagnostic Procedures
  114
- Self-Diagnosis Reset Procedure
  115
- Peak Voltage Inspection Procedure
  116
- Test Harness Connection
  116
- Test Harness Terminal Layout
  117
- PGM-FI Self-Diagnosis Malfunction Indicator Lamp (MIL) Failure Codes
  118
- PGM-FI MIL 1 Blink (Map Sensor)
  120
- PGM-FI Mil 2 Blinks (Map Sensor)
  122
- PGM-FI MIL 7 Blinks (ECT SENSOR)
  124
- PGM-FI MIL 8 Blinks (TP SENSOR)
  126
- Fuel System
  127
- PGM-FI Mil 9 Blinks (IAT Sensor)
  130
- PGM-FI Mil 11 Blinks (Vehicle Speed Sensor)
  132
- PGM-FI Mil 12 Blinks (No.1 Injector)
  134
- PGM-FI Mil 13 Blinks (No.2 Injector)
  137
- PGM-FI MIL 14 Blinks (No.3 Injector)
  140
- PGM-FI MIL 15 Blinks (No.4 Injector)
  143
- PGM-FI Mil 18 Blinks (Cam Pulse Generator)
  146
- PGM-FI Mil 19 Blinks (Ignition Pulse Generator)
  148
- PGM-FI 21 Blinks
  150
- PGM-FI Mil 23 Blinks
  152
- PGM-FI Mil 33 Blinks (E2-Prom)
  156
- PGM-FI Mil 34 Blinks (Egcv and Air Intake Valve Servo Motor Voltage)
  158
- PGM-FI Mil 35 Blinks (Egcv and Air Intake Valve Servo Motqr)
  160
- Fuel Pressure Inspection
  162
- Fuel Flow Inspection
  164
- Fuel Pump Inspection
  165
- Fuel Pump Removal
  165
- Fuel Filter Replacement
  166
- Fel Pump Installation
  166
- Fuel Cut-Off Relay
  166
- Fuel Tank Removal
  167
- Fuel Tank Installation
  169
- Air Cleaner Housing Removal
  172
- Air Cleaner Housing Installation
  173
- Throttle Body Removal
  175
- Throttle Link View
  177
- Throttle Drum View
  177
- Right Side View
  177
- Rear View
  177
- Throttle Body Vacuum Hose Routing
  178
- Injectors Inspection
  180
- Injectors Removal
  180
- Injectors Installation
  181
- Pressure Regulator Removal/Installation
  182
- Fast Idle Wax Unit Removal
  183
- Fast Idle Wax Unit Installation
  183
- Starter Valve Disassembly
  184
- Starter Valve Assembly
  185
- Starter Valve Synchronization
  187
- Hydraulic Brake
  189
- Brake Pad/Disc
  190
- Front Brake Pad Replacement
  190
- Rear Brake Pad Replacement
  192
- Brake Disc Inspection
  193
- Front Master Cylinder Removal
  194
- Front Master Cylinder Disassembly
  194
- Front Master Cylinder Inspection
  196
- Front Master Cylinder Assembly
  196
- Rear Master Cylinder Removal
  199
- Rear Master Cylinder Disassembly
  200
- Rear Master Cylinder Inspection
  201
- Rear Master Cylinder Assembly
  201
- Rear Master Cylinder Installation
  203
- Front Brake Caliper Removal
  203
- Rear Brake Caliper Removal
  207
- Rear Brake Caliper Disassembly
  207
- Rear Brake Caliper Inspection
  208
- Rear Brake Caliper Assembly
  209
- Rear Brake Caliper Installation
  210
- Brake Pedal Removal
  210
- Brake Pedal Installation
  211
- Battery/Charging System Diagram
  213
- Battery/Charging System Service Information
  214
- Battery/Charging System Specifications
  215
- Battery Testing
  215
- Battery/Charging System Troubleshooting
  216
- Battery Is Damaged or Weak
  216
- Battery Removal/Installation
  217
- Voltage Inspection
  217
- Battery Testing
  217
- Battery Charging
  218
- Charging System Inspection
  219
- Current Leakage Inspection
  219
- Charging Voltage Inspection
  219
- Alternator Charging Coil Inspection
  220
- Regulator/Rectifier System Inspection
  220
- Ignition System
  222
Ignition Pulse Generator
223
- Ignition System Specifications
  223
- Ignition System Service Information
  223
- Ignition System Torque Values
  224
- Ignition System Tools
  224
- Ignition System Troubleshooting
  225
- Ignition System Inspection
  226
- Ignition Coil Primary Peak Voltage
  226
- Ignition Pulse Generator Peak Voltage
  227
- Ignition Pulse Generator Removal
  228
- Ignition Pulse Generator Installation
  229
Ignition Timing
230
- Electric Starter System Diagram
  232
- Electric Starter Service Information
  233
- Electric Starter Specification
  233
- Electric Starter Torque Value
  233
- Starter Motor Does Not Turn
  234
- Electric Starter Troubleshooting
  234
- Starter Motor Turns Engine Slowly
  235
- Starter Motor Turns, but Engine Does Not Turn
  235
- Starter Relay Switch "Clicks", but Engine Does Not Turn over
  235
- Starter Motor Removal
  236
- Starter Motor Disassembly
  236
- Starter Motor Inspection
  237
- Starter Motor Assembly
  239
- Starter Motor Installation
  241
- Starter Relay Switch Operation Inspection
  242
- Starter Relay Switch Ground Line Inspection
  242
- Starter Relay Voltage Inspection
  243
- Continuity Inspection
  243
- Diode Removal
  243
- Diode Inspection
  243
- Lights/Meter/Switches System Location
  244
- Lights/Meter/Switches Service Information
  245
- Lights/Meter/Switches Tools
  246
- Lights/Meter/Switches Torque Values
  246
- Lights/Meter/Switches Specifications
  246
- Lights/Meter/Switches Troubleshooting
  247
- Speed Sensor/Speedometer
  247
- Headlight Bulb Replacement
  248
- Headlight Removal/Installation
  249
- Turn Signal Bulb Replacement
  250
- Brake/Tail Light Inspection
  250
- Brake/Tail Light Removal/Installation
  250
- License Light Bulb Replacement
  251
- Combination Meter Removal
  251
- Speedometer/Vehicle Speed Sensor Voltage Inspection
  253
- Output Signal Inspection
  254
- Tachometer Inspection
  256
- Ect/Thermo Sensor Inspection
  256
- Oil Pressure Switch Inspection
  258
- Oil Pressure Switch Removal/Installation
  258
- Fuel Reserve Sensor Inspection
  259
- Ignition Switch Inspection
  260
- Ignition Switch Removal/Installation
  260
Handlebar Switches
261
Clutch Switch
262
- Neutral Switch
  262
- Side Stand Switch Inspection
  263
- Side Stand Switch Removal
  263
- Side Stand Switch Installation
  264
- Horn
  264
Turn Signal Relay
265
- Troubleshooting
  266
- Engine Does Not Start or Is Hard to Start
  266
- Engine Lacks Power
  267
- Poor Performance at Low and Idle Speed
  268
- Poor Performance at High Speed
  269
- Poor Handling
  269
- Table of Contents
  270
- Index
  270
- Wiring Diagram
  272

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