Suzuki SY413 Service Manual page 1879

7A1-12 MANUAL TRANSMISSION (J18 ENGINE MODEL)
1. E-ring
2. Thrust washer
3. Reverse select spring
4. E-ring
5. Gear shift interlock
plate
6. Ball
7. Gear shift interlock
spring
8. Gear shift select lever
9. Spring pin
10. Spring pin
1. Gear shift fork
2. Synchronizer sleeve
GEAR SHIFTER
Gear Shift & Select Shaft Assembly
1) To disassemble component parts, use special tools and 2.8 –
2) Clean all parts thoroughly, inspect them and replace with new
3) Assemble component parts by reversing removal procedure.
11. Gear shift No.1 cam
12. Gear shift select shaft
13. Fifth/reverse gear
shift cam
14. Spring pin
15. Cam guide return
spring
16. Fifth/reverse gear
shift cam guide
17. Spring pin
18. Thrust washer
19. Low select spring
High Speed and Low Speed Gear Shift Shafts
Inspection
1) Using feeler gauge, check clearance between fork and sleeve
2) Insert each gear shift shaft into case and check that it moves
3.0 mm (0.11 in.) pin remover in addition.
Special Tool
(A): 09922-85811 (4.5 mm)
(B): 09925-78210 (6.0 mm)
ones as required.
NOTE:
D When driving in spring pins, prevent shaft from being
bent by supporting it with wood block.
D Assemble 5th & REV gear shift cam by winding cam
guide return spring, and then drive in spring pin.
D Locate low speed select spring (Lower position) and re-
verse select spring (Yellow-Upper position) correctly.
and replace those parts if it exceeds limit of 1.0 mm (0.039 in.)
NOTE:
For correct judgement of parts replacement, carefully in-
spect contact portion of fork and sleeve.
Clearance "a": Service limit 1.0 mm (0.039 in.)
smoothly. If it doesn't, correct by using oilstone, reamer or the
like.