Suzuki SY413 Service Manual page 1858

1. Left case
2. Right case
3. Case bolt
4. Reverse shaft bolt
1. Gear shift fork shaft bolt
2. Washer
3. Low speed locating spring (Purple)
4. Steel ball
5. High speed locating spring (Purple)
6. 5th & REV locating spring (Purple)
MANUAL TRANSMISSION (G13 AND G16 ENGINE MODELS) 7A-33
6) Clean mating surfaces of both right and left cases, coat mating
surface of left case with sealant evenly then mate it with right
case.
Sealant: SUZUKI BOND No.1215, 99000-31110
7) Tighten case bolts from outside to specified torque.
Tightening Torque
(b): 19 N·m (1.9 kg-m, 14.0 lb-ft)
8) Install reverse shaft bolt with aluminum washer and tighten it.
Tightening Torque
(c): 23 N·m (2.3 kg-m, 17.0 lb-ft)
9) Install another 2 case bolts from clutch housing side and tight-
en them to specification.
10) Check locating spring for deterioration and replace with new
one as necessary.
Locating spring free
length
Low speed and 5th &
REV
High speed
11) Install steel ball and locating spring for respective gear shift
shaft and tighten with bolt.
Tightening Torque
(d): 13 N·m (1.3 kg-m, 9.5 lb-ft)
Service
Standard
Limit
26.1 mm 25.0 mm
(1.028 in) (0.984 in)
40.1 mm 39.0 mm
(1.579 in) (1.535 in)