Suzuki SY413 Service Manual page 1482

MANUAL RACK AND PINION
WARNING:
For vehicles equipped with Supplement Restraint (Air Bag) System
D Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to "Air Bag System Components and Wiring Location View"
under "General Description" in air bag system section in order to confirm whether you are per-
forming service on or near the air bag system components or wiring. Please observe all WARN-
INGS and "Service Precautions" under "On-Vehicle Service" in air bag system section before
performing service on or around the air bag system components or wiring. Failure to follow
WARNINGS could result in unintentional activation of the system or could render the system
inoperative. Either of these two conditions may result in severe injury.
D Technical service work must be started at least 90 seconds after the ignition switch is turned
to the "LOCK" position and the negative cable is disconnected from the battery. Otherwise, the
system may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
D All steering gear fasteners are important attaching parts in that they could affect the performance of vital
parts and systems, and/or could result in major repair expense. They must be replaced with one of the
same part number or with an equivalent part if replacement becomes necessary. Do not use a replace-
ment part of lesser quality or substitute design. Torque values must be used as specified during reas-
sembly to assure proper retention of these parts.
D Although the figures in this section show only the left-hand steering vehicle, the same work procedure
and data apply to the right-hand steering vehicle.
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove and Install Tie Rod End
Remove and Install Manual Rack and Pinion Assembly (Steering Gear Case)
Remove and Install Rack Boot/ Tie Rod
Remove and Install Steering Rack Plunger
Remove and Install Steering Pinion
Remove and Install Steering Rack
Remove and Install Pinion Bearing
Remove and Install Rack Bushing
RACK AND PINION INSPECTION
TORQUE SPECIFICATIONS
REQUIRED SERVICE MATERIAL
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3B
CONTENTS
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MANUAL RACK AND PINION 3B-1
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3B
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