Suzuki SY413 Service Manual page 1868

WARNING:
For vehicles equipped with Supplement Restraint (Air Bag) System
D Service on and around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Refer to "Air Bag System Components and Wiring Location View" un-
der "General Description" in air bag system section in order to confirm whether you are perform-
ing service on or near the air bag system components or wiring. Please observe all WARNINGS
and "Service Precautions" under "On-Vehicle Service" in air bag system section before perform-
ing service on or around the air bag system components or wiring. Failure to follow WARNINGS
could result in unintentional activation of the system or could render the system inoperative. Ei-
ther of these two conditions may result in severe injury.
D Technical service work must be started at least 90 seconds after the ignition switch is turned to
the "LOCK" position and the negative cable is disconnected from the battery. Otherwise, the sys-
tem may be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
For the descriptions (items) not found in this section, refer to SECTION 7A (G13 and G16 Engine Models).
GENERAL DESCRIPTION
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . .
Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Shift Control . . . . . . . . . . . . . . . . . . . . .
UNIT REPAIR OVERHAUL
Dismounting of Transmission
Remounting . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling Unit . . . . . . . . . . . . . . . . . . . .
Gear shift and select shaft assembly
and fifth gears . . . . . . . . . . . . . . . . . . . . .
Main shaft and countershaft
Right case . . . . . . . . . . . . . . . . . . . . . . . . .
Sub Assembly Service . . . . . . . . . . . . . . . . .
Right case . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7A1
MANUAL TRANSMISSION
(J18 ENGINE MODEL)
CONTENTS
. . . . . . . . . . . . . . . 7A1- 2
7A1- 4
7A1- 4
7A1- 4
. . . . . . . . . . . . . . . 7A1- 5
. . . . . . . . . . . 7A1- 5
7A1- 6
7A1- 7
7A1- 7
. . . . . . . . . . 7A1- 8
7A1- 8
7A1- 9
7A1- 9
MANUAL TRANSMISSION (J18 ENGINE MODEL) 7A1-1
Left case . . . . . . . . . . . . . . . . . . . . . . . . . .
Input shaft assembly
Countershaft assembly
Gear shifter . . . . . . . . . . . . . . . . . . . . . . . .
Differential assembly
Assembling Unit . . . . . . . . . . . . . . . . . . . . . .
Differential to left case
Fifth gears . . . . . . . . . . . . . . . . . . . . . . . . .
Gear shift and select shaft assembly
TIGHTENING TORQUE
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . .
REQUIRED SERVICE MATERIALS
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . .
7A1- 9
. . . . . . . . . . . . . . . . 7A1-10
. . . . . . . . . . . . . . 7A1-11
7A1-12
. . . . . . . . . . . . . . . . 7A1-14
7A1-16
. . . . . . . . . . . . . . . 7A1-16
7A1-18
. . 7A1-21
7A1-22
. . . . . . . 7A1-23
7A1-23
7A1