Suzuki SY413 Service Manual page 2258

1. 36 mm nut (Spare parts No.09159-28002)
2. Flange bolt
3. Spring balance (1-5 or 1-10 kg range)
4. Flange
1) Install bevel pinion dummy with front and rear bearings into dif-
ferential carrier and then tighten 36 mm nut (Spare parts
No.09159-28002) lightly by hand.
Special Tool
(B): 09922-77280
2) Install flange to bevel pinion dummy.
3) Install special tool to flange by using 4 flange nuts.
Special Tool
(C): 09922-75222
4) Tighten 36 mm nut while turning dummy so that specified bear-
ing preload is obtained.
NOTE:
D This installation requires no spacer or oil seal.
D Before taking measurement with special tool, apply thin
Pinion bearing preload
Starting torque with special tool : 1.6 kg (3.5 lb)
5) Set dial gauge to bevel pinion mounting dummy and make 0
(zero) adjustment on surface plate.
Special Tool
(A): 09900-20606
(B): 09922-77280
1. Surface plate
2. Screw
6) Place zero-adjusted mounting dummy and dial gauge set on
pinion dummy and take measurement between zero position
and extended dial gauge measuring tip.
NOTE:
D Repeat turning back and force of dummy and measure
D When dial gauge measuring tip extends from 0 (zero)
Special Tool
(A): 09900-20606
(B): 09922-77280
1. Differential carrier
coat of differential oil to bearings and turn bevel pinion
dummy a few times to ensure its good fitting.
distance as far as top surface of pinion dummy accurate-
ly.
position, pointer turns counterclockwise.
REAR DIFFERENTIAL 7F-11
: 8.0 kg-cm (7.0 lb-in)