Suzuki SY413 Service Manual page 1491

3B-10 MANUAL RACK AND PINION
1. Lock washer
REMOVE AND INSTALL STEERING RACK
REMOVAL
1) Remove steering gear case.
2) Remove boot wires and clips.
3) Move both boots toward tie rod end.
4) Unbend bent part of tie rod lock washers and remove tie rods
from right and left sides of steering rack.
5) Mark left and right tie rods accordingly.
6) Remove rack plunger and pinion assembly from gear case by
performing Steps 1) to 4) in STEERING PINION REMOVAL of
this section.
7) Remove rack from gear case. Direction for rack removal is as
shown.
INSTALLATION
1) Apply grease to entire teeth surface of rack and its periphery.
2) Slide rack into steering gear case in the direction as shown.
CAUTION:
Inside of steering rack bushing is coated with special
coating. As it is damageable, be very careful not to
cause damage to it when inserting rack into steering
gear case.
3) Install pinion assembly to gear case by performing Steps 1) to
4) in STEERING PINION INSTALLATION of this section.
4) Perform Steps 1) to 4) in STEERING RACK PLUNGER
INSTALLATION of this section.
5) Follow Steps 1) to 6) in RACK BOOT/TIE ROD INSTALLATION
of this section.