Suzuki SY413 Service Manual page 1519

3B1-22 POWER STEERING (P/S) SYSTEM
Make marking here.
Apply grease here. Slightly apply sealant for resin.
1. Wire 2. Case 3. Clip
REMOVE AND INSTALL TIE ROD/RACK BOOT
REMOVAL
1) Remove steering gear box from vehicle referring to STEERING
GEAR BOX REMOVAL in this section.
2) For ease of adjustment after installation, make marking of tie
rod end lock nut position of tie rod thread.
3) Loosen tie rod end lock nut and remove tie rod end.
1. Tie rod
4) Remove boot wire and clip.
2. Steering rack
5) Remove boot from tie rod.
3. Boot
6) Unbend bent parts (2 places) of tie rod lock washer and remove
tie rod from rack.
1. Tie rod lock washer
2. Tie rod
3. Steering rack
4. Aluminum plate
5. Vise
INSTALLATION
1) Install new tie rod lock washer and tie rod to rack.
2) Tighten tie rod ball nut to specified torque.
Tightening Torque
(a): 90 N
3) Bend lock washer at 2 places to tie rod side.
4) Position boot properly in grooves of gear case and tie rod and
clamp it with wire and clip.
Wire should be new and should go around twice and be tight-
ened with its both ends twisted together. The twisted ends
should be bent in the circumferential direction.
After this, check to ensure that boot is free from twist and dent.
4. Tie rod
.
m (9.0 kg-m, 65.5 lb-ft)