Brake Pads Replacement; Brake Disc Inspection; Brake Disc Replacement - TGB BLADE 600 Service Manual

14. BRAKE SYSTEM AND BODY COVER
BRAKE PADS

Brake Pads Replacement

1. Remove caliper from knuckle.
2. Remove brake pad pins from caliper.
3. Remove brake pads.
4. Clean pistons end using brake cleaner.
5. Push caliper pistons inward.
NOTE: To avoid damaging pistons, use an old
pad to push it into the caliper using a C-clamp.
6. Ensure brake pad spring is properly
positioned onto caliper.
7. Install new brake pads.
8. Clean then lubricate brake pad pins using
grease.
9. Install brake pad pins on caliper.
10. Install caliper on knuckle.
BRAKE DISC

Brake Disc Inspection

1. Check disc surfaces for scratch or grooves
on both sides.
2. Measure thickness of the disc.
THICKNESS: 4.1 mm.
NOTICE: Brake discs must never be machined
3. Check warpage of disc.
Maximum disc warpage : 0.2 mm.

Brake Disc Replacement

1. Remove caliper.
2. Remove brake disc mounting bolts.
3. Replace brake disc.
4. Install new brake disc.
5. Apply thread locker (LOCTITE 243) on disc
retaining bolts and tighten with torque.
6. Install caliper and install NEW cotter pin to
secure wheel hub castle nut.
TORQUE:
Brake Disc:250-300 kgf-cm.
Castle Nut:1600-1800 kgf-cm
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