TGB BLADE 250 Manuals

Manuals and User Guides for TGB BLADE 250. We have 2 TGB BLADE 250 manuals available for free PDF download: Service Manual

TGB BLADE 250 Service Manual (218 pages)

Brand: TGB | Category: Offroad Vehicle | Size: 7.78 MB

Table of Contents

4
- General Information
  3
- General Safety
  7
- Service Precautions
  8
- Lubrication System
  14
  - Specifications
    15
  - Torque Values
    17
  - Troubles Diagnosis
    19
  - Lubrication Points
    24
- Specifications
  14
2. Maintenance Information

25
- Maintenance Information
  25
- Periodical Maintenance Schedule
  26
- Acceleration Operation
  27
- Air Cleaner
  27
- Fuel Lines
  27
- Spark Plug
  27
- Valve Clearance
  28
- Carburetor Idle Speed Adjustment
  29
- Cylinder Compression Pressure
  30
- Ignition System
  30
- Drive Belt
  31
- Drive Chain
  31
- Brake System (Disk Brake)
  32
- Brake Light Switch/Starting Inhibitor
  33
- Switch
  33
- Clutch Disc Wear
  34
- Cushion
  34
- Headlight Beam Distance
  34
- Nuts, Bolts Tightness
  35
- Steering Handle
  35
- Wheel/Tire
  35
- Special Tools List
  36
3. Lubrication System

39
- Lubrication System
  39
- Precautions in Operation
  40
- Troubleshooting
  40
- Engine Oil
  41
- Engine Oil Strainer Clean
  41
  - Oil Pump
    42
  - Gear Oil
    45
4. Fuel System

47
- Fuel System
  47
  - Precautions in Operation
    48
  - Trouble Diagnosis
    49
  - Carburetor Remove / Install
    50
  - Air Cut-Off Valve
    51
  - Throttle Valve
    52
  - Float Chamber
    53
  - Adjustment of Idle Speed
    55
  - Fuel Tank
    56
  - Air Cleaner
    57
- Engine Removal
  59
  - Removal of Engine
    60
  - Engine Installation
    64
6. Cylinder Head/Valve

65
- Cylinder Head/Valve
  65
  - Precautions in Operation
    66
  - Troubleshooting
    67
  - Cylinder Head Removal
    68
  - Cylinder Head Inspection
    71
  - Valve Stem Replacement
    74
  - Valve Seat Inspection and Service
    75
  - Cylinder Head Reassembly
    77
  - Cylinder Head Installation
    78
  - Valve Clearance Adjustment
    80
7. Cylinder/Piston

81
- Cylinder/Piston
  81
  - Precautions in Operation
    82
  - Trouble Diagnosis
    82
  - Cylinder and Piston Removal
    83
  - Piston Ring Installation
    86
    
    Piston Installation
    87
    
    Cylinder Installation
    87
8. V-Belt Driving System

89
- Maintenance Description
  90
- Trouble Diagnosis
  90
- Left Crankcase Cover
  91
- Drive Belt
  93
  - Drive Face
    95
  - Clutch Outer/Driven Pulley
    98
9. Final Driving Mechanism

103
- Final Driving Mechanism
  103
  - Precautions in Operation
    104
  - Trouble Diagnosis
    104
  - Disassembly of Transmission
    105
  - Inspection of Mission Mechanism
    108
  - Bearing Replacement
    110
  - Re-Assembly of Final Driving Mechanism
    113
10. Alternator/Starting Clutch

115
- Alternator
  115
  - Precautions in Operation
    116
  - Right Crankcase Cover Removal
    117
  - A.C.G. Set Removal
    117
  - Right Cover Bearing
    117
  - Flywheel Removal
    118
  - Starting Clutch
    119
  - Flywheel Installation
    121
  - A.C.G. Set Installation
    122
  - Right Crankcase Cover Installation
    122
11. Crankcase / Crank

125
- General Information
  126
- Trouble Diagnosis
  126
- Disassembly of Crankcase
  127
  - Crankshaft Inspection
    129
  - Assembly of Crankcase
    130
12. Cooling System

133
- Cooling System
  133
- General Information
  134
- Trouble Diagnosis
  134
- System Test
  137
  - Radiator
    138
  - Water Pump
    140
  - Thermostat
    144
- Body Cover
  145
14. Front Brake & Front Wheel

154
- Maintenance Description
  155
- Trouble Diagnosis
  156
- Front Wheel
  157
- Front Wheel Hub
  157
- Disk Brake System Inspection
  159
- Adding Brake Fluid
  160
- Brake Fluid Replacement / Air-Bleed
  161
- Front Brake Caliper
  162
- Brake Disk
  163
- Front Brake Master Cylinder
  163
15. Steering / Front Suspension

167
- Operational Precautions
  168
- Trouble Diagnosis
  168
- Steering Handle
  169
- Steering Shaft
  171
- Steering Tie-Rod
  172
- Knuckle
  173
- Front Cushion
  174
- Suspension Arm
  175
- Toe-In
  176
16. Rear Brake & Rear Wheel & Rear Cushion

177
- Maintenance Description
  178
- Trouble Diagnosis
  179
- Rear Wheel
  180
- Rear Wheel Shaft Connecter
  180
- Rear Wheel Axle
  181
- Disk Brake System Inspection
  186
- Adding Brake Fluid
  187
- Brake Fluid Replacement / Air-Bleed
  188
- Rear Brake Caliper
  189
- Brake Disk
  190
- Rear Brake Master Cylinder
  190
- Rear Cushion
  194
17. Electrical System

195
- Electrical System
  195
- Mechanism Diagram
  195
- Charging System
  196
- Ignition System
  196
  - Starting System
    204
- Technical Specification
  196
- Meters
  206
- Light / Bulb
  207
- Switch / Horn
  210
- Fuel Unit
  213
- Cooling Fan Thermo Switch
  214
- Thermo Unit
  215
- Water Temperature Indicator Light
  215
- Electrical Diagram
  217

TGB BLADE 250 Service Manual (217 pages)

TAIWAN GOLDEN BEE ATV

Brand: TGB | Category: Offroad Vehicle | Size: 7.98 MB

1. General Information

6
- Table of Contents
  6
- Symbols and Marks
  6
- General Safety
  7
  - Lubrication System
    14
  - Specifications
    15
- Torque Values
  16
- Troubles Diagnosis
  18
- Lubrication Points
  23
2. Maintenance Information

24
- Maintenance Information
  24
- Periodical Maintenance Schedule
  25
- Acceleration Operation
  26
- Air Cleaner
  26
- Fuel Lines
  26
- Spark Plug
  26
- Valve Clearance
  27
- Carburetor Idle Speed Adjustment
  28
- Cylinder Compression Pressure
  29
- Ignition System
  29
- Drive Belt
  30
- Drive Chain
  30
- Brake System (Disk Brake)
  31
- Brake Light Switch/Starting Inhibitor
  32
- Switch
  32
- Clutch Disc Wear
  33
- Cushion
  33
- Headlight Beam Distance
  33
- Nuts, Bolts Tightness
  34
- Steering Handle
  34
- Wheel/Tire
  34
- Special Tools List
  35
3. Lubrication System

38
- Lubrication System
  38
- Precautions in Operation
  39
- Troubleshooting
  39
- Engine Oil
  40
- Engine Oil Strainer Clean
  40
  - Oil Pump
    41
  - Gear Oil
    44
4. Fuel System

46
- Fuel System
  46
- Precautions in Operation
  47
  - Fuel System
    47
- Trouble Diagnosis
  48
- Carburetor Remove / Install
  49
- Air Cut-Off Valve
  50
- Throttle Valve
  51
- Float Chamber
  52
- Adjustment of Idle Speed
  54
- Fuel Tank
  55
- Air Cleaner
  56
  - Engine Removal
    58
  - Removal of Engine
    59
  - Engine Installation
    63
6. Cylinder Head/Valve

64
- Cylinder Head/Valve
  64
- Precautions in Operation
  65
- Troubleshooting
  66
- Cylinder Head Removal
  67
- Cylinder Head Inspection
  70
- Valve Stem Replacement
  73
- Valve Seat Inspection and Service
  74
- Cylinder Head Installation
  77
- Valve Clearance Adjustment
  79
  - Cylinder/Piston
    80
  - Piston Ring Installation
    85
  - Cylinder Installation
    86
8. V-Belt Driving System

88
- Maintenance Description
  89
- Trouble Diagnosis
  89
- Left Crankcase Cover
  90
- Drive Belt
  92
  - Drive Face
    94
  - Clutch Outer/Driven Pulley
    97
9. Final Driving Mechanism

102
- Final Driving Mechanism
  102
- Precautions in Operation
  103
- Trouble Diagnosis
  103
- Disassembly of Transmission
  104
- Inspection of Mission Mechanism
  107
- Bearing Replacement
  109
- Re-Assembly of Final Driving Mechanism
  112
10. Alternator/Starting Clutch

114
- Alternator
  114
- Precautions in Operation
  115
- A.C.G. Set Removal
  116
- Right Cover Bearing
  116
- Right Crankcase Cover Removal
  116
- Flywheel Removal
  117
- Starting Clutch
  118
- Flywheel Installation
  120
- A.C.G. Set Installation
  121
- Right Crankcase Cover Installation
  121
11. Crankcase / Crank

124
- General Information
  125
- Trouble Diagnosis
  125
- Disassembly of Crankcase
  126
  - Crankshaft Inspection
    128
  - Assembly of Crankcase
    129
12. Cooling System

132
- Cooling System
  132
- General Information
  133
- Trouble Diagnosis
  133
- System Test
  136
  - Radiator
    137
  - Water Pump
    139
  - Thermostat
    143
    
    Body Cover
    144
    
    Body Cover
    145
14. Front Brake & Front Wheel

153
- Maintenance Description
  154
- Trouble Diagnosis
  155
- Front Wheel
  156
- Front Wheel Hub
  156
- Disk Brake System Inspection
  158
- Adding Brake Fluid
  159
- Brake Fluid Replacement / Air-Bleed
  160
- Front Brake Caliper
  161
- Brake Disk
  162
- Front Brake Master Cylinder
  162
  - Steering Shaft
    170
16. Rear Brake & Rear Wheel & Rear Cushion

176
- Maintenance Description
  177
- Trouble Diagnosis
  178
- Rear Wheel
  179
- Rear Wheel Shaft Connecter
  179
- Rear Wheel Axle
  180
  - Rear Swing Arm
    184
- Disk Brake System Inspection
  185
- Adding Brake Fluid
  186
- Brake Fluid Replacement / Air-Bleed
  187
- Rear Brake Caliper
  188
- Brake Disk
  189
- Rear Brake Master Cylinder
  189
- Rear Cushion
  193
17. Electrical System

194
- Electrical System
  194
- Mechanism Diagram
  194
- Maintenance Data
  195
- Technical Specification
  195
- Trouble Diagnosis
  196
  - Charging System
    198
  - Starting System
    203
  - Switch/Horn
    209
  - Fuel Unit
    212
  - Cooling Fan Thermo Switch
    213
- Water Temperature Indicator Light
  214
  - Electrical Diagram
    216

TGB Categories

Offroad Vehicle Scooter Motorcycle Utility Vehicle

More TGB Manuals

TGB BLADE 250 Manuals

TGB BLADE 250 Service Manual (218 pages)

Table of Contents

Table of Contents

2. Maintenance Information

3. Lubrication System

4. Fuel System

6. Cylinder Head/Valve

7. Cylinder/Piston

8. V-Belt Driving System

9. Final Driving Mechanism

10. Alternator/Starting Clutch

11. Crankcase / Crank

12. Cooling System

14. Front Brake & Front Wheel

15. Steering / Front Suspension

16. Rear Brake & Rear Wheel & Rear Cushion

17. Electrical System

TGB BLADE 250 Service Manual (217 pages)

Table of Contents

1. General Information

2. Maintenance Information

3. Lubrication System

4. Fuel System

6. Cylinder Head/Valve

8. V-Belt Driving System

9. Final Driving Mechanism

10. Alternator/Starting Clutch

11. Crankcase / Crank

12. Cooling System

14. Front Brake & Front Wheel

16. Rear Brake & Rear Wheel & Rear Cushion

17. Electrical System

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