Master Cylinder Removal; Master Cylinder Inspection; Master Cylinder Installation - TGB BLADE 600 Service Manual

14. BRAKE SYSTEM AND BODY COVER
MASTER CYLINDER
Master Cylinder Removal (Hand Brake)
1. Drain brake system.
2. Remove master cylinder.
3. Unscrew brake hose from master cylinder.
Master Cylinder Removal (Pedal Brake)
4. Disconnect master cylinder rod from brake
pedal.
5. Remove master cylinder rod from master
cylinder.
6. Remove master cylinder retaining bolts and
nuts.
7. Remove master cylinder from vehicle.

Master Cylinder Inspection

▪. Check boot for crack.
▪. Check rod for wear and scratch.
▪. Check master cylinder housing for leak or
damage.

Master Cylinder Installation

▪. For installation, reverse the removal
procedure.
▪. Tighten brake light switch and front brake
hoses to specification.
TORQUE:
Pedal Master Cylinder bolts:280-320kgf-cm.
Pedal reservoir bolt: 100-120 kgf-cm.
Banjor bolt (A)= 80 kgf-cm.
Pedal pivot bolt (B)= 100-120 kgf-cm.
▪. Lubricate push rod end and inside master
cylinder boot.
▪. Install new sealing washers.
▪. Refill and bleed brake system.
▪. Adjust master cylinder rod.
14-6
A
B