Brake System Service Notes - TGB BLADE 600 Service Manual

14. BRAKE SYSTEM AND BODY COVER

BRAKE SYSTEM SERVICE NOTES

Disc brake systems are lightweight, low maintenance and perform well in the conditions this vehicle
will routinely encounter. There are a few things to remember when replacing disc brake pads or
performing brake system service to ensure proper system function and maximum pad service life.
▪ Do not overfill the master cylinder fluid reservoir.
▪ Make sure the brake lever/pedal returns freely and completely.
▪ Adjust stop pin on caliper after pad service.
▪ Check and adjust master cylinder reservoir fluid level after pad service.
▪ Make sure atmospheric vent on reservoir is unobstructed.
▪ Test for brake drag after any brake system service and investigate cause if brake drag is evident.
▪ Make sure caliper moves freely on guide pins (where applicable).
▪ Inspect caliper piston seals for foreign material that could prevent caliper piston from returning freely.
▪ Perform a brake burnishing procedure after installing new pads to maximum service life.
▪. DO NOT lubricate or clean the brake components with aerosol or petroleum products. Use only
approved brake cleaning products..
▪ .DO NOT allow brake-cleaning products to contact painted surfaces. Painting damage will occur as a
result.
14-4