TGB BLADE 600 Service Manual page 9

1. GENERAL INFORMATION
● The length of bolts and screws for
assemblies, cover plates or boxes is different
from one another, be sure they are correctly
installed. In case of confusion, Insert the bolt
into the hole to compare its length with other
bolts, if its length out side the hole is the
same with other bolts, it is a correct bolt.
Bolts for the same assembly should have the
same length.
● Tighten assemblies with different dimension
fasteners as follows: Tighten all the
fasteners with fingers, then tighten the big
ones with special tool first diagonally from
inside toward outside, important components
should be tightened 2 to 3 times with
appropriate increments to avoid warp unless
otherwise indicated. Bolts and fasteners
should be kept clean and dry. Do not apply
oil to the threads.
● When oil seal is installed, fill the groove with
grease, install the oil seal with the name of
the manufacturer facing outside, and check
the shaft on which the oil seal is to be
installed for smoothness and for burrs that
may damage the oil seal.
1-4
Manufacturer's name
● Remove residues of the old gasket or sealant
before re-installation grind with a grindstone if
the contact surface has any damage.
● The ends of rubber hoses (for fuel, vacuum, or
coolant) should be pushed as far as they can
go to their connections so that there is
enough room below the enlarged ends for
tightening the clamps.
● Rubber and plastic boots should be properly
reinstalled to the original correct positions as
designed.
Boots
● The tool should be pressed against two (inner
and outer) bearing races when removing a
ball bearing. Damage may result if the tool is
pressed against only one race (either inner
race or outer race). In this case, the bearing
should be replaced. To avoid damaging the
bearing, use equal force on both races.
Both of these examples can
result in bearing damage.
Groove
Clamp
Connect
or