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Hornet 50
TGB Hornet 50 Manuals
Manuals and User Guides for TGB Hornet 50. We have
1
TGB Hornet 50 manual available for free PDF download: Service Manual
TGB Hornet 50 Service Manual (87 pages)
TGB Hornet ATV Service manual
Brand:
TGB
| Category:
Offroad Vehicle
| Size: 1.83 MB
Table of Contents
Table of Contents
1
1 Regular Inspection
2
Delivery Introduction
2
Starting
2
Fuel
2
Lubricant Adopted
3
Regular Inspection and Maintenance
3
Inspection before Running
4
Items to be Inspected before Running by Customers
4
Regular Inspection
5
General Inspection General Inspection and Adjustment
6
Notes for Inspection
6
2 Maintenance Information
7
Specification Sheet
7
Maintenance Data
8
Special Tools
9
List of Grease and Oil Adopted
12
Circuit Drawings
13
Tighting Torque of Screws
14
Screw Torque of Body
14
Screw Torque of Engine
15
General Torque
15
Simplified Troubleshooting
16
Troubleshooting for Failure in Starting the Engine
17
Check Item
19
Troubleshooting for Poor Skip of Spark Plugs
20
Troubleshooting for No-Skip of Spark Plugs
21
Troubleshooting for Slow Run (Troubled Engine)
22
Poor Acceleration and Horse Power
23
Cover and Seat
25
Description of Components and Assembly Contents
25
Cover and Seat
26
Air In-Take and Exhaust System
27
Combustion and Air Inlet-Outlet System
27
Engine
27
Carburetor
28
Idle Jet
28
Manual Choke System
28
Forced Air-Cooled Engine
29
Lubrication & Cooling System
29
Oil-Pump
29
Belt Automatic Continuous Variable Transmission
30
Path of Power Transmission
30
Transmission Mechanism
30
Continuous Variable Transmission
31
Drive Pulley
31
Driven Pulley
31
V-Belt
31
Running Curve
32
Electric Self-Starter
33
Reducing Gear
33
Starting Mechanism
33
Electric System
35
Flywheel Magneto
35
Ignition and Charging Device
35
Battery Caution
36
Ignition Charging Device for the Ignition
36
Instruction for Filling Electrolyte
36
Body
37
Frame & Fuel and Oil System
37
Fuel Tank
37
Manual Fuel Shutoff Control
37
Brake System
38
Front and Rear Suspension System
38
Disassembly and Assembly of Engine
39
Disassembly Repairment Contents
39
Notice for Disassembly Repairment
39
Removal and Assembly of Carburetor
39
Removal and Lnstallation of Engine
39
Notice for Disassembly Inspection
40
Removal of Engine
41
Installation of Engine
42
Disassembly Sequence of Engine
43
Removal of Drive Pulley
45
Removal of Kick Starter Lever Assy
45
Removal of Muffler
45
Removal of Driven Pulley Assy
46
Removal of Flywheel Magneto
47
Removal of Starter Motor
47
Cylinder
48
Piston
48
Removal of In-Take Pipe
48
Removal of Oil-Pump
48
Removal of Reducing Gear
49
Removal of Crank Case
50
Inspection of Engine Components
52
Measurement of Compression Pressure of Engine
52
Inspection and Replacement of Reducing Gear Oil
53
Inspection of Crank Shaft
54
Inspection of Cylinder
54
Inspection of Piston
54
Inspection of Piston Pin/Ring
54
Assembly Sequence of Engine
56
Assembly of Crank Case
58
Assembly of Engine
59
Assembly of Reducing Gear
60
Assembly of Piston
61
Assembly of Cylinder
62
Assembly of Oil-Pump
63
Assembly of Reed Valve
63
Assembly of Starter Motor
63
Assembly of Flywheel Magneto
65
Assembly of Cooling Fan
66
Assembly of Movable Driven Pulley Assy
67
Assembly of Drive Pulley Assy
69
Assembly Kick Starter Lever Assy
71
Assembly of Muffler
72
Removal of Carburetor
73
Assembly of Carburetor
74
Idle Setting with an Air-Adjusting Screw
74
Inspection of Carburetor
74
Inspection of Electric Items
75
Inspection of Ignition Coil and C.D.I.
75
Notice for Inspection and Arrangement of Electric Components
75
Removal and Inspection of Ignition and Charging System
75
Electric Resistance of Coil Assy
76
Electric Resistance of Rectifier
76
Inspection of Coil Assy
76
Inspection of Rectifier
76
Removal and Inspection of Fuel Tank
79
Removal and Inspection of Oil Warning Indicator
79
Removal and Inspection and Assembly of Body Parts
80
Removal and Inspection and Assembly of Steering Shaft Assy
80
Removal of Rear Axle
82
Assembly of Rear Axle
83
Inspection of Rear Axle
83
Inspection of Brake Parts
84
Removal of Front and Rear Wheel
84
Assembly of Brake and Wheel
85
Unpack and Assemble ATV
86
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