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TGB Outback 425 Owner's Manual

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Dear customer:
Our ATV is manufactured under strict quality control systems. The
warranty document sent to dealers guarantees all written items. Given
that you follow the maintenance procedure by using original parts and
riding normally, we readily assent to repair or change them.
This warranty excludes:
1. Using unspecified Engine Oil.
2. Improper maintenance or repairs.
3. Using non-original or modified accessories and parts.
4. Operating inaptly, lack of conformity to manual.
5. Normal wear and tear – Seat, Spark Plug, Bulbs, Wire, Filters, Battery,
Brakes, Belt, Chain, Sprockets, Tyres etc.
This manual is a simple introduction of operation and basic
maintenance checking. In case of further questions, contact your
dealer for assistance.
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Summary of Contents for TGB Outback 425

  • Page 1 Dear customer: Our ATV is manufactured under strict quality control systems. The warranty document sent to dealers guarantees all written items. Given that you follow the maintenance procedure by using original parts and riding normally, we readily assent to repair or change them. This warranty excludes: 1.
  • Page 2 General Safety Carbon monoxide When running your engine, ensure the place is well ventilated. Never run your engine in a closed area. Run your engine in an open area, if you have to run your engine in a closed area, be sure to use an extractor. Caution Exhaust contains toxic gas which may cause one to lose consciousness and even result in death.

  • Page 3: Brake Fluid

    Battery Caution Battery emits explosive gases; flame is strictly prohibited. Keeps the place well ventilated when charging the battery. Battery contains sulfuric acid (electrolyte) which can cause serious burns so be careful do not be spray on your eyes or skin. If you get battery acid on your skin, flush it off immediately with water.

  • Page 4: Table Of Contents

    Owner memo Name Purchasing date type Frame no. Key no. special note Key number Your key’s identification number is engraved on the steel plate beside your key as shown in the above illustration. Record this number and store carefully to provide for reference if you need a new key.

  • Page 6: Specifications

    Specifications ITEM 400C.C. Overall Length 2290 mm Suspension Front Double arm System Overall Width 1154 mm Rear Unit Swing Front Overall Height 1242mm 185/88-12 40N Tire Specifications Wheel Base 1268 mm Rear 270/60-12 50N Front 930 mm Wheel Disk (Ø tread Rear 940 mm...

  • Page 7: Important Identification Numbers

    Important Identification Numbers Chassis Number: Record chassis and engine number for future reference. Number is located front right hand side of chassis as shown in (1). Engine number is located front of the engine as shown in (2). Manufacturer’s DATA PLATE The manufacturer’s data plate is located front right hand side of chassis as shown in (3)

  • Page 8: Warning Labels

    Warning Labels: Before riding thoroughly read these labels of essential safety operation instructions. Do not tear off stickers. In case of wear or damage contact your dealer for replacements.

  • Page 9: General Illustration

    General illustration Starter switch Speedometer & info centre Rear Brake Lever Ignition switch High/low beam switch 10. Parking Brake Horn 11. Front Brake Lever Choke lever 12. Throttle Indicator switch 13. L/H/N/R Lever Hazard lights 14. Fuel tank 15. 2WD/4WD Select Lever Operation Indications Ignition switch function/position Position...

  • Page 10: Brake Lever

    Brake Lever Rear Brake Lever Front Brake Lever Attention: Before each journey check whether the accustomed resistance exists with activity of the brake at the brake lever. Also check there is sufficient quantity of brake fluid in the reservoir. Attention: Before each trip check the brake actuating system. The gap of the brake lever end should be 12 mm approximately.
  • Page 11 Shift Lever High torque use (advance gear) Normal use (driving gear) Parking use (Neutral) Reverse use Shift lever instructions 1. Engine starts only in Neutral (N) position 2. Engage a brake and push the knob in and move the shift lever from N to H, L or R (L Shift is used for rough surfaces) Æ...
  • Page 12 7. RECOIL STARTER In case the vehicle does not start with the electric starter, the emergency recoil starter can be used to start the engine. To use the recoil starter, shift to neutral (N) and grip the starter rope-handle, which is on the engine magneto cover.

  • Page 13: Steering Lock

    Check coolant reserve tank Check the coolant level in the front left Add coolant to proper level if too low. side mudguard. Remove the front reserve tank cover, and then remove reserve tank filler cap. ‡ ‡ ‡ ‡Reinstall the reserve tank filler cap.
  • Page 14 Warning 1. Engine oil warning light will light up when low on oil. Please proceed to fill with TGB special oil, after filling up, warning light will turn-off. Please always ride the vehicle with the engine oil warning light off, otherwise, it will cause damage to the engine.
  • Page 15 BAR RPM: Bar Graphic Tachometer 1. The bar graphic tachometer reading is always displayed at the bar graph. 2. Tachometer bar graphic displays up to 11,000 RPM. RPM: Digital Tachometer 1. RPM is displayed in 2nd row. 2. Digital tachometer displays up to 19,900 RPM. 3.
  • Page 16 MODE BUTTON 1. Press the MODE button to move all functions in loop sequence from one function screen to another when the speed sensor does not detect any signal input. 2. Press the MODE button to move partial functions in loop from one function screen to another when speed sensor detects signal input.
  • Page 17 9. It displays "SPC-X.X RPM", the default value is 1.0; there are 4 options: 1.0, 2.0, 3.0 and 0.5. It means the numbers of engine rotation per signal. For example the value 2.0 means the engine rotate 2 turns to output a signal. 10.
  • Page 18 1. Engine oil warning light will light up when low on oil. Please proceed to fill with TGB special oil, after filling up, warning light will turn-off. Please ride the vehicle with the engine oil warning light off, otherwise, it will cause damage to the engine.

  • Page 19: Periodical Maintenance Schedule

    T: Tighten I: Inspection, cleaning and adjustment Have your ATV serviced and checked by an Authorised TGB Dealer. Ensure the service book is stamped and signed. Failure to do so could invalidate your warranty. The maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first.

  • Page 20: Spark Plug

    13. Spark Plug Recommended spark plug: CR7E. Remove spark plug cap. Clean dirt around the spark plug hole. Remove spark plug. Measure spark plug gap. Spark plug gap 0.7~0.8 mm ¡ Carefully bend ground electrode of the plug to adjust the gap if necessary.

  • Page 21: Engine Oil

    16. Engine Oil Turn off engine, and park the ATV in flat surface with parking brake. Check oil level with oil dipstick. Do not screw the dipstick into engine when checking. If oil level is low level, fill with recommended oil to upper level. Oil Change Place an oil pan under the ATV and remove oil drain plug.
  • Page 22 17. Gear oil FINAL DIFFERENTIAL FIRST DIFFERENTIAL Gear Oil Change Remove oil filler bolt. Remove drain plug and drain gear oil out. Install the drain plug to a satisfactory torque. Make sure that the drain bolt washer can be re-used or re-place. Add oil to specified quantity.
  • Page 23 19. Fuse & battery In order to access the battery or to replace the fuse, you first remove the seat. Under the seat you find the fuse (sees illustration). A spare fuse is also included. Take care with assembly of the seat that you don' t squash or damage the electric cables.

  • Page 24: Basic Safety Rules

    BASIC SAFETY RULES Whoever rides the bike, must carefully observe the instructions given below. Approved safety helmet, boots, goggles, glove and full protective clothing must be worn. Before getting on the vehicle, make sure the parking brake is on to avoid any injury, or damage to the vehicle.
  • Page 25 High speed turning Riding up and down the hill Rough road surface...
  • Page 26 Dear ATV rider: By following the instructions outlined in this manual you will know how to operate your bike, also provided are instructions on how to maintain your ATV so you can ride your ATV safely. Be aware of the Safety Instructions. Have an enjoyable and safe ride.
  • Page 28 U.S.A EPA Emissions Limited Warranty ! " # $ % " & ) " ' & & " " " ( / 0 % 0 1 0 2 30 4 4 0 $ 5 % / 36 / 34 7 31 3 0 2 % % 6 9 / 0 5 6 7 9 % 0 1 0 2 30 4 37 : 7 0...

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