TGB 525 Offroad Vehicle Manuals

TGB 525 Offroad Vehicle Manuals

Manuals and User Guides for TGB 525 Offroad Vehicle. We have 1 TGB 525 Offroad Vehicle manual available for free PDF download: Service Manual

TGB 525 Service Manual

TGB 525 Service Manual (109 pages)

Brand: TGB | Category: Offroad Vehicle | Size: 3 MB

Table of Contents

1. General Information

6
- Table of Contents
  6
- General Information
  6
- General Safety
  7
- Service Precautions
  8
- Specifications
  14
- Torque Values
  15
- Troubles Diagnosis
  17
- Lubrication Points
  22
2. Maintenance Information

24
- Periodical Maintenance Schedule
  25
- Acceleration Operation
  26
- Air Cleaner
  26
- Fuel Lines
  26
- Spark Plug
  26
- Valve Clearance
  27
- Carburetor Idle Speed Adjustment
  28
- Cylinder Compression Pressure
  29
- Ignition System
  29
- Drive Belt
  30
- Brake System (Disk Brake)
  31
- Brake Light Switch/Starting Inhibitor
  32
- Switch
  32
- Cushion
  33
- Headlight Beam Distance
  33
- Nuts, Bolts Tightness
  34
- Steering Handle
  34
- Wheel/Tire
  34
- Special Tools List
  35
  - Body Cover
    39
14. Front Brake & Front Wheel

50
- Maintenance Description
  51
- Trouble Diagnosis
  52
- Front Wheel
  53
- Front Wheel Hub
  53
- Disk Brake System Inspection
  55
- Adding Brake Fluid
  56
- Brake Fluid Replacement / Air-Bleed
  57
- Front Brake Caliper
  58
- Brake Disk
  59
- Front Brake Master Cylinder
  59
15. Steering / Front Suspension

62
- Operational Precautions
  63
- Trouble Diagnosis
  63
- Steering Handle
  64
- Steering Shaft
  66
- Steering Tie-Rod
  67
- Knuckle
  68
- Front Cushion
  69
- Suspension Arm
  70
- Toe-In
  71
16. Rear Brake & Rear Wheel & Rear Cushion

72
- Maintenance Description
  73
- Trouble Diagnosis
  74
- Rear Wheel
  75
- Disk Brake System Inspection
  76
- Rear Wheel Axle
  77
- Adding Brake Fluid
  79
- Brake Fluid Replacement / Air-Bleed
  80
- Rear Brake Caliper
  81
- Brake Disk
  82
- Rear Brake Master Cylinder
  82
- Rear Cushion
  85
17. Electrical System

86
- Electrical System
  86
- Maintenance Data
  87
- Technical Specification
  87
- Trouble Diagnosis
  88
- Battery
  89
- Charging System
  90
- Ignition System
  93
- Starting System
  95
- Meters
  97
- Light / Bulb
  98
- Switch / Horn
  101
- Fuel Unit
  104
- Cooling Fan Switch
  105
- Thermo Unit
  106
- Water Temperature Indicator Light
  106

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