Valve Stem Replacement - TGB BLADE 600 Service Manual

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6. CYLINDER HEAD/VALVE

Valve Stem Replacement

Heat up cylinder head to 100~150 ℃ with
heated plate or toaster.
Caution
● Do not let torch heat cylinder head directly.
Otherwise, the cylinder head may be
deformed as heating it.
● Wear on a pair of glove to protect your hands
when operating.
Hold the cylinder head, and then press out old
valve guide from combustion chamber side.
Tool: Valve guide driver: 5.0 mm
Caution
● Check if new valve guide is deformation after
pressed it in.
● When pressing in the new valve guide,
cylinder head still have to be kept in 100~150
℃.
Adjust the valve guide driver and let valve guide
height is in 13 mm.
Press in new valve guide from rocker arm side.
Tool: Valve guide driver: 5.0 mm
Wait for the cylinder head cooling down to room
temperature, and then correct the new valve
guide with reamer.
Caution
● Using cutting oil when correcting valve guide
with a reamer.
● Turn the reamer in same direction when it be
inserted or rotated.
Correct valve seat, and clean up all metal
residues from cylinder head.
Tool: Valve guide reamer: 5.0 mm
6-10

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This manual is also suitable for:

Blade 500

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