User Manuals: TGB blade 300 All Terrain Vehicle

User Manuals: TGB blade 300 All Terrain Vehicle

Manuals and User Guides for TGB blade 300 All Terrain Vehicle. We have 1 TGB blade 300 All Terrain Vehicle manual available for free PDF download: Service Manual

TGB blade 300 Service Manual

TGB blade 300 Service Manual (218 pages)

Brand: TGB | Category: Offroad Vehicle | Size: 7 MB

Table of Contents

Table of Contents

4
- General Information
  3
- General Safety
  7
- Service Precautions
  8
- Lubrication System
  14
  - Specifications
    15
  - Torque Values
    17
  - Troubles Diagnosis
    19
  - Lubrication Points
    24
- Specifications
  14
2. Maintenance Information

25
- Maintenance Information
  25
- Periodical Maintenance Schedule
  26
- Acceleration Operation
  27
- Air Cleaner
  27
- Fuel Lines
  27
- Spark Plug
  27
- Valve Clearance
  28
- Carburetor Idle Speed Adjustment
  29
- Cylinder Compression Pressure
  30
- Ignition System
  30
- Drive Belt
  31
- Drive Chain
  31
- Brake System (Disk Brake)
  32
- Brake Light Switch/Starting Inhibitor
  33
- Switch
  33
- Clutch Disc Wear
  34
- Cushion
  34
- Headlight Beam Distance
  34
- Nuts, Bolts Tightness
  35
- Steering Handle
  35
- Wheel/Tire
  35
- Special Tools List
  36
3. Lubrication System

39
- Lubrication System
  39
- Precautions in Operation
  40
- Troubleshooting
  40
- Engine Oil
  41
- Engine Oil Strainer Clean
  41
  - Oil Pump
    42
  - Gear Oil
    45
4. Fuel System

47
- Fuel System
  47
  - Precautions in Operation
    48
  - Trouble Diagnosis
    49
  - Carburetor Remove / Install
    50
  - Air Cut-Off Valve
    51
  - Throttle Valve
    52
  - Float Chamber
    53
  - Adjustment of Idle Speed
    55
  - Fuel Tank
    56
  - Air Cleaner
    57
- Engine Removal
  59
  - Removal of Engine
    60
  - Engine Installation
    64
6. Cylinder Head/Valve

65
- Cylinder Head/Valve
  65
  - Precautions in Operation
    66
  - Troubleshooting
    67
  - Cylinder Head Removal
    68
  - Cylinder Head Inspection
    71
  - Valve Stem Replacement
    74
  - Valve Seat Inspection and Service
    75
  - Cylinder Head Reassembly
    77
  - Cylinder Head Installation
    78
  - Valve Clearance Adjustment
    80
7. Cylinder/Piston

81
- Cylinder/Piston
  81
  - Precautions in Operation
    82
  - Trouble Diagnosis
    82
  - Cylinder and Piston Removal
    83
  - Piston Ring Installation
    86
    
    Piston Installation
    87
    
    Cylinder Installation
    87
8. V-Belt Driving System

89
- Maintenance Description
  90
- Trouble Diagnosis
  90
- Left Crankcase Cover
  91
- Drive Belt
  93
  - Drive Face
    95
  - Clutch Outer/Driven Pulley
    98
9. Final Driving Mechanism

103
- Final Driving Mechanism
  103
  - Precautions in Operation
    104
  - Trouble Diagnosis
    104
  - Disassembly of Transmission
    105
  - Inspection of Mission Mechanism
    108
  - Bearing Replacement
    110
  - Re-Assembly of Final Driving Mechanism
    113
10. Alternator/Starting Clutch

115
- Alternator
  115
  - Precautions in Operation
    116
  - Right Crankcase Cover Removal
    117
  - A.C.G. Set Removal
    117
  - Right Cover Bearing
    117
  - Flywheel Removal
    118
  - Starting Clutch
    119
  - Flywheel Installation
    121
  - A.C.G. Set Installation
    122
  - Right Crankcase Cover Installation
    122
11. Crankcase / Crank

125
- General Information
  126
- Trouble Diagnosis
  126
- Disassembly of Crankcase
  127
  - Crankshaft Inspection
    129
  - Assembly of Crankcase
    130
12. Cooling System

133
- Cooling System
  133
- General Information
  134
- Trouble Diagnosis
  134
- System Test
  137
  - Radiator
    138
  - Water Pump
    140
  - Thermostat
    144
- Body Cover
  145
14. Front Brake & Front Wheel

154
- Maintenance Description
  155
- Trouble Diagnosis
  156
- Front Wheel
  157
- Front Wheel Hub
  157
- Disk Brake System Inspection
  159
- Adding Brake Fluid
  160
- Brake Fluid Replacement / Air-Bleed
  161
- Front Brake Caliper
  162
- Brake Disk
  163
- Front Brake Master Cylinder
  163
15. Steering / Front Suspension

167
- Operational Precautions
  168
- Trouble Diagnosis
  168
- Steering Handle
  169
- Steering Shaft
  171
- Steering Tie-Rod
  172
- Knuckle
  173
- Front Cushion
  174
- Suspension Arm
  175
- Toe-In
  176
16. Rear Brake & Rear Wheel & Rear Cushion

177
- Maintenance Description
  178
- Trouble Diagnosis
  179
- Rear Wheel
  180
- Rear Wheel Shaft Connecter
  180
- Rear Wheel Axle
  181
- Disk Brake System Inspection
  186
- Adding Brake Fluid
  187
- Brake Fluid Replacement / Air-Bleed
  188
- Rear Brake Caliper
  189
- Brake Disk
  190
- Rear Brake Master Cylinder
  190
- Rear Cushion
  194
17. Electrical System

195
- Electrical System
  195
- Mechanism Diagram
  195
- Charging System
  196
- Ignition System
  196
  - Starting System
    204
- Technical Specification
  196
- Meters
  206
- Light / Bulb
  207
- Switch / Horn
  210
- Fuel Unit
  213
- Cooling Fan Thermo Switch
  214
- Thermo Unit
  215
- Water Temperature Indicator Light
  215
- Electrical Diagram
  217

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