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blade 300
TGB blade 300 Manuals
Manuals and User Guides for TGB blade 300. We have
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TGB blade 300 manual available for free PDF download: Service Manual
TGB blade 300 Service Manual (218 pages)
Brand:
TGB
| Category:
Offroad Vehicle
| Size: 7.78 MB
Table of Contents
Table of Contents
4
General Information
3
General Safety
7
Service Precautions
8
Lubrication System
14
Specifications
15
Torque Values
17
Troubles Diagnosis
19
Lubrication Points
24
Specifications
14
2. Maintenance Information
25
Maintenance Information
25
Periodical Maintenance Schedule
26
Acceleration Operation
27
Air Cleaner
27
Fuel Lines
27
Spark Plug
27
Valve Clearance
28
Carburetor Idle Speed Adjustment
29
Cylinder Compression Pressure
30
Ignition System
30
Drive Belt
31
Drive Chain
31
Brake System (Disk Brake)
32
Brake Light Switch/Starting Inhibitor
33
Switch
33
Clutch Disc Wear
34
Cushion
34
Headlight Beam Distance
34
Nuts, Bolts Tightness
35
Steering Handle
35
Wheel/Tire
35
Special Tools List
36
3. Lubrication System
39
Lubrication System
39
Precautions in Operation
40
Troubleshooting
40
Engine Oil
41
Engine Oil Strainer Clean
41
Oil Pump
42
Gear Oil
45
4. Fuel System
47
Fuel System
47
Precautions in Operation
48
Trouble Diagnosis
49
Carburetor Remove / Install
50
Air Cut-Off Valve
51
Throttle Valve
52
Float Chamber
53
Adjustment of Idle Speed
55
Fuel Tank
56
Air Cleaner
57
Engine Removal
59
Removal of Engine
60
Engine Installation
64
6. Cylinder Head/Valve
65
Cylinder Head/Valve
65
Precautions in Operation
66
Troubleshooting
67
Cylinder Head Removal
68
Cylinder Head Inspection
71
Valve Stem Replacement
74
Valve Seat Inspection and Service
75
Cylinder Head Reassembly
77
Cylinder Head Installation
78
Valve Clearance Adjustment
80
7. Cylinder/Piston
81
Cylinder/Piston
81
Precautions in Operation
82
Trouble Diagnosis
82
Cylinder and Piston Removal
83
Piston Ring Installation
86
Piston Installation
87
Cylinder Installation
87
8. V-Belt Driving System
89
Maintenance Description
90
Trouble Diagnosis
90
Left Crankcase Cover
91
Drive Belt
93
Drive Face
95
Clutch Outer/Driven Pulley
98
9. Final Driving Mechanism
103
Final Driving Mechanism
103
Precautions in Operation
104
Trouble Diagnosis
104
Disassembly of Transmission
105
Inspection of Mission Mechanism
108
Bearing Replacement
110
Re-Assembly of Final Driving Mechanism
113
10. Alternator/Starting Clutch
115
Alternator
115
Precautions in Operation
116
Right Crankcase Cover Removal
117
A.C.G. Set Removal
117
Right Cover Bearing
117
Flywheel Removal
118
Starting Clutch
119
Flywheel Installation
121
A.C.G. Set Installation
122
Right Crankcase Cover Installation
122
11. Crankcase / Crank
125
General Information
126
Trouble Diagnosis
126
Disassembly of Crankcase
127
Crankshaft Inspection
129
Assembly of Crankcase
130
12. Cooling System
133
Cooling System
133
General Information
134
Trouble Diagnosis
134
System Test
137
Radiator
138
Water Pump
140
Thermostat
144
Body Cover
145
14. Front Brake & Front Wheel
154
Maintenance Description
155
Trouble Diagnosis
156
Front Wheel
157
Front Wheel Hub
157
Disk Brake System Inspection
159
Adding Brake Fluid
160
Brake Fluid Replacement / Air-Bleed
161
Front Brake Caliper
162
Brake Disk
163
Front Brake Master Cylinder
163
15. Steering / Front Suspension
167
Operational Precautions
168
Trouble Diagnosis
168
Steering Handle
169
Steering Shaft
171
Steering Tie-Rod
172
Knuckle
173
Front Cushion
174
Suspension Arm
175
Toe-In
176
16. Rear Brake & Rear Wheel & Rear Cushion
177
Maintenance Description
178
Trouble Diagnosis
179
Rear Wheel
180
Rear Wheel Shaft Connecter
180
Rear Wheel Axle
181
Disk Brake System Inspection
186
Adding Brake Fluid
187
Brake Fluid Replacement / Air-Bleed
188
Rear Brake Caliper
189
Brake Disk
190
Rear Brake Master Cylinder
190
Rear Cushion
194
17. Electrical System
195
Electrical System
195
Mechanism Diagram
195
Charging System
196
Ignition System
196
Starting System
204
Technical Specification
196
Meters
206
Light / Bulb
207
Switch / Horn
210
Fuel Unit
213
Cooling Fan Thermo Switch
214
Thermo Unit
215
Water Temperature Indicator Light
215
Electrical Diagram
217
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