Brake System Service Notes - TGB EST 1000 Service Manual

7-3. BRAKE SYSTEM AND BODY COVER

BRAKE SYSTEM SERVICE NOTES

Disc brake systems are lightweight, low maintenance and perform well in the conditions this vehicle
will routinely encounter. There are a few things to remember when replacing disc brake pads or
performing brake system service to ensure proper system function and maximum pad service life.
▪ Do not overfill the master cylinder fluid reservoir.
▪ Make sure the brake lever/pedal returns freely and completely.
▪ Adjust stop pin on caliper after pad service.
▪ Check and adjust master cylinder reservoir fluid level after pad service.
▪ Make sure atmospheric vent on reservoir is unobstructed.
▪ Test for brake drag after any brake system service and investigate cause if brake drag is evident.
▪ Make sure caliper moves freely on guide pins (where applicable).
▪ Inspect caliper piston seals for foreign material that could prevent caliper piston from returning freely.
▪ Perform a brake burnishing procedure after installing new pads to maximum service life.
▪. DO NOT lubricate or clean the brake components with aerosol or petroleum products. Use only
approved brake cleaning products..
▪ .DO NOT allow brake-cleaning products to contact painted surfaces. Painting damage will occur as a
result.
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