Removal; Installation - prime mover smx45 Master Service Manual

Terminal Block
Connections
© BT Prime-Mover, Inc.
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4.4.1. Removal

There is no brake on the truck when the
WARNING
drive
transmission assembly. Block all wheels to
reduce the risk of truck movement.
1. Park the truck on a level surface and make sure
parking brake is applied and load wheels are
blocked to prevent accidental movement.
2. Press red OFF button "O" on the keypad. Depress
main ON/OFF switch to the OFF position.
3. Disconnect the battery connector from the truck.
4. Jack truck and block the frame (see
5. Remove truck cover(s) [see
6. Disconnect cable/wires from the terminal block on
the transmission.
7. Remove brake assembly from drive motor.
8. Disassemble
assembly.

4.4.2. Installation

When using compressed air, wear effective
WARNING
chip-guarding
equipment.
cleaning MUST be reduced to less than 30
psi (207 kPa).
1. Thoroughly clean all parts with non-corrosive
cleaning fluid and air dry all parts.
2. Reassemble
assembly.
3. Reinstall brake assembly on drive motor.
4. Install drive motor end cover and torque to 70.5 -
77.3 ft-lbs (95.6 - 104.8 N•m).
5. Unblock and lower the truck.
6. Ensure drive unit is filled to the correct level with
gear oil (see
Master Service Manual 2006-08-04
F-code Section
PT S1.0
Electric Motors
Version no T-code
001 SMX
motor is removed
page 84.]
drive motor from
and personal
Compressed
drive motor on
page 72.) Install fill/level plug.
C-code
1700
from the
page 58.)
transmission
protective
air used for
transmission
97