Battery; Electrical Panel; Hydraulic System; Lifting Devices - prime mover smx45 Master Service Manual

F-code Section
PT P2.0
Service Schedule
Version no T-code
001 SMX
68
Return
C-code
Check for electrical shorts to frame (see

2.3.6. Battery

Check battery mounting bolt. Check freeplay in battery
mounting area.

2.3.7. Electrical Panel

Clean and check electrical panel mounting to frame. Check
for connections in harness connectors. Check contactors for
welded conditions. Check contactor tips for free movement.
Clean operation of contactors for proper operation (see
page 239.)

2.3.8. Hydraulic System

Check the fluid level in the hydraulic reservoir (see
page 258.) Check hoses and connections on the hydraulic
system for leaks. Repair or replace hoses if worn or
damaged. Check oil reservoir for cracks, leaks and mounting.

2.3.9. Lifting Devices

Inspect the forks and cylinder for wear.
2.4. Services Performed Annually or Every
1500 Operating Hours
The following inspections are to be made by the operator
prior to each operating shift. It is the operator's responsibility
to report any problems with the truck to the appropriate
personnel. The truck should not be operated until it has been
inspected and repaired by a trained, qualified, and authorized
technician. The operator is ultimately responsible for the safe
operation of the truck.

2.4.1. Drive Unit

Fluid from the drive unit should be drained once a year. The
drain port is the lower left hand bolt holding the side cover in
place. Remove bolt to drain transmission fluid. Flush
transmission case with a cleaning solution. Pour clean
solution into the level check plug in the side cover. With drive
tire off the floor, allow solution to run out of drain port while
the transmission is running. Stop flushing when the solution
runs clean. Allow the solution to drain well before replacing
filler/level plug. Replace drain screw. Refill transmission with
proper clean oil (see
Master Service Manual
page
page 72) before operating truck.
157.)
2006-08-03