prime mover smx45 Manuals

Manuals and User Guides for prime mover smx45. We have 2 prime mover smx45 manuals available for free PDF download: Master Service Manual, Manual

prime mover smx45 Master Service Manual (282 pages)

electric walkie low-lift pallet truck

Brand: prime mover | Category: Lifting Systems | Size: 19 MB

Ordering Spare Parts

3
Standard Codes

5
- Table of Contents
  7
Warning Symbols

15
- Warning Levels
  15
Prohibitory Symbols

16
- Ordinance Symbols
  16
Safety

17
- General Safety
  17
Battery Safety

22
Static Discharge Precautions

27
Welding Safety

29
Introduction, Service Manual

31
Contents, Section M

33
- Machine Information
  33
General Product Information

35
- Truck Presentation
  35
  - Truck Side Views
    35
  - Intended Truck Application
    35
  - Prohibited Truck Application
    36
  - Truck Data
    36
  - Dimensions
    37
  - Data Plate
    38
- Main Components
  39
Inch (SAE) and Metric Fasteners

41
- Introduction
  41
- Nomenclature, Threads
  42
- Strength Identification
  43
- Truck Torque Specifications
  49
- Conversion of Metric and English Units
  50
Technical Service Data

53
Contents, Section P

57
- Planned Maintenance
  57
Introduction, Maintenance

59
- Jacking Truck off the Floor
  60
  - Fork Section
    61
  - Tractor Section
    61
- Lubricants
  61
  - Standard
    61
  - Cold Storage
    61
Service Schedule

63
- Planned Maintenance Schedule
  63
- Planned Maintenance Procedures
  66
  - General
    66
    
    Hardware
    66
    
    Noise
    66
    
    Leaks
    66
    
    Cables and Connections
    67
    
    Grease Location Points
    67
  - Services Performed Daily or Every 8 Operating Hours
    67
    
    Frame
    67
    
    Brakes
    67
    
    Wheels/Tires
    67
    
    Steering Control Handle
    67
    
    Functions/Operations
    68
    
    Battery
    68
    
    Battery Connector
    68
  - Services Performed Every Two Months or Every 250 Operating Hours
    69
    
    Frame
    69
    
    Motors
    69
    
    Drive Unit
    69
    
    Brake
    69
    
    Electrical Control System
    69
    
    Battery
    70
    
    Electrical Panel
    70
    
    Hydraulic System
    70
    
    Lifting Devices
    70
  - Services Performed Annually or Every 1500 Operating Hours
    70
    
    Drive Unit
    70
    
    Hydraulic System
    71
Lubrication Chart

73
Oil and Grease Specifications

74
- Lubricants
  74
- Grease Location Points
  74
Contents, Section S

75
- Service Instructions
  75
Frame

77
- Theory of Operation
  77
- Maintenance
  77
  - Inspection
    77
- Troubleshooting
  78
- Repair and Rebuild
  78
Inspection Covers

85
- Theory of Operation
  85
- Maintenance
  85
- Troubleshooting
  85
- Repair and Rebuild
  85
Decals

87
- Decal with Protective Sheet
  87
- Decal Without Protective Sheet
  87
Electric Motors

89
- Theory of Operation
  89
- Maintenance
  89
- Troubleshooting
  90
- Repair and Rebuild
  91
  - Motor Brushes
    91
    
    Drive Motor
    91
    
    Pump Motor
    92
    
    Brush Inspection
    92
    
    Brush Replacement
    93
  - Pump Motor
    94
    
    Removal
    94
    
    Installation
    95
  - Drive Motor
    96
  - Drive Motor
    98
    
    Removal
    99
    
    Installation
    99
Transmission

101
- Theory of Operation
  101
- Maintenance
  101
  - Fluid Changing
    101
- Troubleshooting
  102
- Repair and Rebuild
  102
Parking Brake System

111
- Theory of Operation
  111
- Maintenance
  113
  - Mechanical Brake Release
    113
  - Brake Adjustment
    113
- Troubleshooting
  114
- Repair and Rebuild
  115
Drive Wheel

117
- Theory of Operation
  117
- Maintenance
  117
  - Drive Wheel Nut Inspection
    117
- Troubleshooting
  119
- Repair and Rebuild
  119
Load Wheels

123
- Theory of Operation
  123
- Maintenance
  123
- Troubleshooting
  123
- Repair and Rebuild
  124
Caster Wheel (Optional)

127
- Theory of Operation
  127
- Maintenance
  127
  - Inspection
    127
- Troubleshooting
  128
- Repair and Rebuild
  128
Steering Control Handle

131
- Theory of Operation
  131
- Maintenance
  131
  - Inspection
    131
- Troubleshooting
  131
- Repair and Rebuild
  132
Steering Control Head

137
- Theory of Operation
  137
- Maintenance
  137
- Troubleshooting
  137
- Repair and Rebuild
  138
Steering Bearing

143
- Theory of Operation
  143
- Maintenance
  143
- Troubleshooting
  143
- Repair and Rebuild
  144
Electrical Functions

147
- Theory of Operation
  147
  - Battery Plugged in with Keypad
    148
  - Battery Plugged in with Key Switch
    149
  - Main ON/OFF Switch/Keypad on
    150
  - Travel, Low Speed
    152
  - Travel, High Speed
    154
  - Reverser
    155
  - Lift
    156
  - Lower
    157
- Maintenance
  158
  - Wiring
    158
    
    Definitions
    158
    
    Shorts to Frame Test
    159
- Troubleshooting
  163
  - Troubleshooting Flowchart
    163
  - Main Harness Replacement
    166
  - Operator Display and Programming
    170
    
    Special Modes
    170
    
    Service Display
    171
    
    Digital Inputs/Outputs from Transistor Controller
    172
    
    Transistor Controller System Mode
    173
  - Changing Driver Accessible Parameters (P)
    174
  - Changing Service Parameters
    176
    
    Parameter Description
    178
    
    Operating Parameter Programming
    181
    
    Display Part Numbers (Pn)
    181
  - Error Codes (E)
    182
    
    Error Code History
    182
    
    Truck Fault Codes
    183
  - Troubleshooting Chart Index
    190
    
    Travel (Forward / Rearward) System
    190
    
    Wiring System
    190
    
    Other Possible Troubleshooting Issues
    190
  - Troubleshooting Charts
    191
  - Electrical Schematic 1(2)
    196
  - Electrical Schematic 2(2)
    197
Battery

201
- Theory of Operation
  201
- Maintenance
  201
  - Inspection and Care
    201
  - Exterior Cleaning
    202
  - Charging
    202
  - Storage
    203
  - History Record
    204
- Troubleshooting
  204
- Repair and Rebuild
  205
Swing out Battery Pack

207
- Theory of Operation
  207
- Maintenance
  207
  - Electrical Testing
    207
    
    Required Equipment
    207
    
    Instructions
    207
- Troubleshooting
  212
- Repair and Rebuild
  212
Battery Connector

217
- Theory of Operation
  217
- Maintenance
  217
  - Inspection
    217
- Troubleshooting
  217
- Repair and Rebuild
  218
Switches

221
- Theory of Operation
  221
- Maintenance
  222
- Troubleshooting
  224
- Repair and Rebuild
  225
  - Main ON/OFF Switch
    226
  - Arm Angle Switches
    226
  - Lift Limit Switch
    227
  - Key Switch (Optional)
    228
  - Horn Switch
    228
  - Converting Keypad to Key Switch
    229
Fuses/Circuit Breakers

231
- Theory of Operation
  231
- Maintenance
  231
  - Wiring Harness
    232
  - Power Cables
    233
  - Circuit Breaker
    234
  - Master Control Relay
    235
- Troubleshooting
  236
- Repair and Rebuild
  236
Contactor Panel

237
- Theory of Operation
  237
- Maintenance
  237
- Troubleshooting
  237
  - Resistance Testing
    237
- Repair and Rebuild
  238
Transistor Controller

241
- Theory of Operation
  241
  - Basics of Circuit Operation
    241
  - Interface
    242
  - Control Features
    243
  - Motor Circuit
    243
  - Control Circuit
    244
  - Definitions
    245
- Maintenance
  246
  - Safety
    246
  - Cleaning
    246
- Troubleshooting
  247
  - Diagnostics and Troubleshooting
    247
  - Fault Codes
    247
- Repair and Rebuild
  249
Electronic Tiller Arm Card (ETAC)

251
- Theory of Operation
  251
- Maintenance
  252
- Troubleshooting
  252
- Repair and Rebuild
  253
Hydraulic System

255
- Theory of Operation
  255
  - Lift
    256
  - Lower
    257
  - Relief Pressure
    258
- Maintenance
  259
  - Changing Hydraulic System Fluid
    259
  - Hydraulic Pump Pressure Relief Valve
    261
- Troubleshooting
  261
  - Troubleshooting Chart Index
    262
  - Troubleshooting Charts
    263
- Repair and Rebuild
  266
  - Hydraulic Unit
    268
  - Hydraulic Solenoid
    269
  - Reservoir
    270
  - Filter Screen and Inlet Tube
    271
  - Lift Pump
    272
Lift Cylinder

273
- Theory of Operation
  273
- Maintenance
  273
  - Inspection
    273
- Troubleshooting
  273
- Repair and Rebuild
  274

prime mover smx45 Manual (114 pages)

Industrial Truck Flat Rate

Brand: prime mover | Category: Trucks | Size: 2 MB

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Trucks Lifting Systems

More prime mover Manuals

prime mover smx45 Manuals

prime mover smx45 Master Service Manual (282 pages)

Table of Contents

Ordering Spare Parts

Standard Codes

Warning Symbols

Prohibitory Symbols

Safety

Battery Safety

Static Discharge Precautions

Welding Safety

Introduction, Service Manual

Contents, Section M

General Product Information

Inch (SAE) and Metric Fasteners

Technical Service Data

Contents, Section P

Introduction, Maintenance

Service Schedule

Lubrication Chart

Oil and Grease Specifications

Contents, Section S

Frame

Inspection Covers

Decals

Electric Motors

Transmission

Parking Brake System

Drive Wheel

Load Wheels

Caster Wheel (Optional)

Steering Control Handle

Steering Control Head

Steering Bearing

Electrical Functions

Battery

Swing out Battery Pack

Battery Connector

Switches

Fuses/Circuit Breakers

Contactor Panel

Transistor Controller

Electronic Tiller Arm Card (ETAC)

Hydraulic System

Lift Cylinder

prime mover smx45 Manual (114 pages)

Table of Contents

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