wsm M7040 Manuals

Manuals and User Guides for wsm M7040. We have 1 wsm M7040 manual available for free PDF download: Workshop Manual

wsm M7040 Workshop Manual (588 pages)

Brand: wsm | Category: Tractor | Size: 47 MB

Information

4
- Table of Contents
  4
- Safety First
  5
- Safety Decals
  8
- Specifications
  14
- Traveling Speeds
  16
- Dimensions
  17
General

20
- 1 Tractor Identification
  
  22
  - Model Name and Serial Numbers
    22
  - Engine Number
    23
  - E3B Engine
    24
  - Cylinder Number
    24
- 2 General Precautions
  
  25
- 3 Handling Precautions for Electrical Parts and Wiring
  
  26
  - Wiring
    26
  - Battery
    28
  - Fuse
    28
  - Connector
    28
  - Handling of Circuit Tester
    29
  - Color of Wiring
    30
- 4 Lubricants, Fuel and Coolant
  
  31
- 5 Tightening Torques
  
  34
  - General Use Screws, Bolts and Nuts
    34
  - Stud Bolts
    34
  - Hydraulic Fittings
    35
    
    Adaptors, Elbows and Others
    35
    
    Hydraulic Hose Fittings
    35
    
    Hydraulic Pipe Cap Nuts
    35
  - Metric Screws, Bolts and Nuts
    36
  - American Standard Screws, Bolts and Nuts with Unc or Unf Threads
    36
  - Plugs
    36
- 6 Maintenance Check List
  
  37
- 7 Check and Maintenance
  
  39
  - Daily Check
    39
  - Check Points of Initial 50 Hours
    40
  - Check Points of Every 50 Hours
    43
  - Check Points of Every 100 Hours
    44
  - Check Points of Every 200 Hours
    49
  - Check Points of Every 300 Hours
    52
  - Check Points of Every 400 Hours
    53
  - Check Points of Every 600 Hours
    54
  - Check Point of Every 800 Hours
    54
  - Check Point of Every 1500 Hours
    54
  - Check Points of Every 3000 Hours
    54
  - Check Point of Every 1 Year
    55
  - Check Points of Every 2 Years
    56
  - Others
    60
- 8 Special Tools
  
  63
- 9 Tires
  
  100
  - Tire Size and Inflation Pressure
    100
  - Tread Adjustment
    101
    
    Front Wheels
    101
  - Rear Wheels
    103
  - Wheel Hub
    104
  - Tire Liquid Injection
    105
- 10 Implement Limitations
  
  108
  - Implement Capacity
    109
  - Trailer Load Capacity
    111
Mechanism

113
- 1 Feature
  
  114
- 2 Engine Body
  
  115
  - Cylinder Block
    115
  - Cooling Jacket
    116
  - Half-Floating Head Cover
    116
  - Cylinder Head
    116
  - Screws Per each Cylinder Assembling Structure
    117
  - Center Direct Injection System (E-Cdis)
    118
  - Gear Train Configuration
    119
  - Piston
    119
  - Built-In Dynamic Balancer
    119
- 3 Lubricating System
  
  120
  - Oil Cooler
    120
- 4 Cooling System
  
  121
  - Thermostat
    121
  - Bottom Bypass System
    122
- 5 Fuel System
  
  123
  - Governor
    123
  - Stage DI Nozzle
    125
  - Injection Pump with F.s.p
    126
  - Cpv Equipped Delivery Valve
    127
- 6 Intake and Exhaust System
  
  128
  - Turbocharger
    128
- 7 Exhaust Gas Recirculation (Egr) System
  
  129
  - General
    129
  - External / Mechanical Egr
    129
    
    EGR Cooler
    130
    
    Thermo Valve
    130
    
    Mechanical EGR Valve
    131
    
    Reed Valve
    131
Servicing

132
- Troubleshooting
  133
- Servicing Specifications
  137
- Tightening Torques
  143
- Checking, Disassembling and Servicing
  145
  - Checking and Adjusting
    145
    
    Engine Body
    145
    
    Lubricating System
    147
    
    Cooling System
    148
    
    Fuel System
    151
    
    Turbocharger
    154
    
    EGR System
    155
  - Preparation
    157
    
    4WD Propeller Shaft and Power Steering Hose
    157
    
    Lubricant and Coolant
    157
  - Separating Engine (Rops Model)
    158
    
    Separating Front Axle and Front Frame as a Unit
    158
    
    Separating Engine
    160
  - Separating Engine (Cabin Model)
    162
    
    Separating Front Axle and Front Frame as a Unit
    162
    
    Separating Engine
    165
  - Disassembling and Assembling
    166
    
    External Components
    166
    
    Exhaust Gas Recirculation (EGR)
    168
    
    Cylinder Head and Valves
    169
    
    Thermostat
    173
    
    Front Cover
    184
    
    Water Pump and Oil Cooler
    184
    
    Flywheel and Timing Gears
    185
    
    Piston and Connecting Rod
    188
    
    Crankshaft and Crankcase
    191
  - Servicing
    193
    
    Cylinder Head and Valves
    193
    
    Timing Gears
    199
    
    Piston and Connecting Rod
    204
    
    Crankshaft
    207
    
    Cylinder
    210
    
    Oil Pump
    211
    
    Pto Clutch
    214
Servicing

216
- 1 Troubleshooting
  
  217
- 2 Servicing Specifications
  
  218
- 3 Tightening Torques
  
  219
- 4 Checking and Adjusting
  
  220
  - Traveling Clutch
    220
Mechanism

229
- 1 Structure
  
  230
  - F15/R15 Speed Transmission Model
    230
  - Live Pto-Ground Pto Model (Ita Model)
    231
- 2 Power Train for Traveling Gear
  
  232
  - Shuttle Shift Section
    232
    
    Structure
    232
    
    Oil Flow
    233
    
    Hydraulic Clutch Pack
    234
  - Hydraulic Shuttle Valve
    235
    
    Structure
    235
    
    Operation
    236
  - Main Gear Shift Section
    241
  - Hi-Lo-Creep Shift Section
    242
  - Shift Fork Rod and Fork
    243
- 3 Lubrication for Transmission
  
  244
  - Hydraulic Shuttle Model
    244
- 4 Power Train for Pto System
  
  245
  - Pto Gear Section
    245
  - Ground Pto and Live Pto Section (Ita Model)
    246
- 5 Power Train for 4Wd
  
  247
  - 4Wd Hydraulic Clutch Section
    247
  - 4Wd Oil Flow
    248
Servicing

249
- 1 Troubleshooting
  
  251
- 2 Servicing Specifications
  
  253
- 3 Tightening Torques
  
  255
- 4 Checking and Adjusting
  
  256
  - Shuttle Lever
    256
    
    Engine Start Condition
    258
  - Gear Shifting Linkage
    259
    
    Main Gear Shift
    259
    
    Range Gear Shift
    261
  - Shuttle Valve
    262
  - 2Wd-4Wd Clutch
    263
- 5 Disassembling and Assembling
  
  264
  - Hydraulic Shuttle Valve and Solenoid Valve Assembly
    264
    
    Removing Fuel Tank (CABIN Model)
    264
    
    Removing Fuel Tank (ROPS Model)
    264
    
    Hydraulic Shuttle Valve
    266
    
    Solenoid Valve Assembly
    266
  - Preparation for Separating each Block
    267
    
    4WD Propeller Shaft and Power Steering Hose
    267
    
    Lubricant and Coolant
    267
    
    Bonnet (ROPS Model)
    268
    
    Front Axle Rocking Restrictor
    268
    
    Air Cleaner Harness Connector
    269
    
    Bonnet and Muffler Pipe (CABIN Model)
    269
  - ROPS Model
    270
  - Separating Engine and Clutch Housing Case
    270
  - CABIN Model
    272
  - Separating Clutch Housing Case from Transmission Case
    274
    
    Preparation for CABIN Model
    274
    
    Preparation for ROPS Model
    274
  - Separating Transmission Case
    278
  - Damper Disc
    279
  - Hydraulic Shuttle Clutch
    280
  - Shift Cover
    283
  - Clutch Housing
    286
    
    1St Shaft, 2Nd Shaft and 3Rd Shaft
    286
    
    Creep Gear Assembly
    286
    
    1St Shaft
    288
    
    2Nd Shaft
    290
    
    3Rd Shaft
    290
    
    Removing DT Propeller Shaft
    290
  - PTO Clutch Pack and Holder
    291
  - Solenoid Valve (Pto)
    291
    
    Removing Solenoid Valve Assembly
    291
  - Pto Clutch Pack
    291
    
    Transmission Case
    291
    
    Removing 4WD Clutch
    292
    
    Disassembling 4WD Clutch Pack
    293
    
    Removing Differential Gear and Bevel Pinion Shaft
    295
    
    Differential Gear
    297
  - Pto Gear Case
    299
  - Ground Pto and Live Pto
    300
- 6 Servicing
  
  302
  - Bearing, Shift Fork and Synchronizer
    302
  - Traveling Clutch
    303
  - Shuttle Clutch Pack
    304
  - Shaft and Gear
    304
  - 4Wd Clutch Pack
    305
  - Differential Gear
    306
    
    Spiral Bevel Pinion Shaft
    306
    
    Backlash and Tooth Contact (Except ITA Model)
    307
    
    Backlash and Tooth Contact (ITA Model)
    309
    
    Differential Case Differential Pinion Gear and Differential Side Gear
    311
    
    Differntial Lock Shifter
    312
    
    Rear Axle
    313
Servicing

316
- Troubleshooting
  317
- Servicing Specifications
  318
- Tightening Torques
  319
- Disassembling and Assembling
  320
  - Separating Rear Axle
    320
    
    ROPS Model
    320
    
    CABIN Model
    321
  - Disassembling Rear Axle
    322
    
    Brake Section
    322
    
    Rear Axle Case
    322
  - Servicing
    324
Mechanism

327
- 1 Traveling Brake
  
  328
  - Structure
    328
  - Master Cylinder Assembly
    329
- 2 Parking Brake
  
  330
  - Structure
    330
Servicing

331
- Troubleshooting
  332
- Servicing Specifications
  333
- Tightening Torques
  334
- Checking, Disassembling and Servicing
  335
  - Checking and Adjusting
    335
    
    Traveling Brake
    335
    
    Parking Brake
    338
  - Disassembling and Assembling
    339
    
    Removing Master Cylinder (ROPS Model)
    339
    
    Removing Master Cylinder (CABIN Model)
    340
    
    Brake Piston
    343
    
    Master Cylinder
    343
    
    Differential Support and Cam Plate Support
    345
    
    Removing Brake Disc and Plate
    345
  - Servicing
    346
    
    Brake Pedal
    346
    
    Travelling Brake
    346
    
    Front Axle
    348
Servicing

352
- Troubleshooting
  353
- Servicing Specifications
  354
- Tightening Torques
  356
- Checking, Disassembling and Servicing
  357
  - Checking and Adjusting
    357
  - Preparation
    358
    
    Separating Front Axle
    358
  - Disassembling and Assembling
    360
    
    Disassembling Front Axle
    360
    
    Removing Differential Gear and Bevel Pinion Shaft
    363
    
    Disassembling Differential Gear
    364
  - Servicing
    366
  - Steering Cylinder
    378
Servicing

379
- Troubleshooting
  380
- Servicing Specifications
  381
- Tightening Torques
  382
- Checking, Disassembling and Servicing
  383
  - Checking and Adjusting
    383
    
    Hydraulic Pump
    383
    
    Steering Controller
    383
  - Removing Power Steering Controller
    384
    
    ROPS Model
    384
    
    CABIN Model
    385
  - Removing Steering Cylinder
    387
  - Disassembling and Assembling
    389
    
    Steering Controller
    389
    
    Disassembling Steering Cylinder
    391
  - Servicing
    391
  - Hydraulic System
    392
Mechanism

393
- 1 Structure
  
  394
  - Rops Model
    394
  - Cabin Model
    395
- 2 Hydraulic Circuit
  
  397
  - Total Hydraulic Circuit
    397
    
    Except ITA Model
    397
  - Pto Clutch Pack
    398
  - Solenoid Valve (Pto)
    398
    
    ITA Model
    398
- 3 Three Point Hitch Hydraulic System
  
  399
  - Hydraulic Circuit
    399
  - Flow Priority Valve
    400
  - Hydraulic Block
    401
  - Linkage Mechanism
    402
    
    Position Control
    403
    
    Draft Control
    404
  - Hydraulic Cylinder
    405
Servicing

406
- 2 Servicing Specifications
  
  408
- 3 Tightening Torques
  
  410
- 4 Checking and Adjusting
  
  411
  - Hydraulic Pump
    411
  - Relief and Safety Valve
    413
  - Position and Draft Control Linkage
    415
    
    Control Rod
    415
    
    Position Control
    416
    
    Draft Control
    418
    
    Control Lever Operating Force
    421
  - Auxiliary Control Valve Linkage
    422
    
    ROPS Model
    422
    
    CABIN Model
    423
- 5 Disassembling and Assembling
  
  424
  - Hydraulic Pump
    424
  - 3-Point Hitch Hydraulic Block Assembly
    425
    
    Removing 3-Point Hitch Hydraulic Block (ROPS Model)
    425
    
    Removing 3-Point Hitch Hydraulic Block (CABIN Model)
    427
  - Hydraulic Linkage
    428
  - Control Valve
    432
  - Hydraulic Cylinder
    434
  - Relief Valve
    435
  - Safety Valve
    436
  - Lift Arm and Lift Arm Shaft
    436
  - Lowering Speed Adjusting Valve
    437
- 6 Servicing
  
  438
  - Lift Arm and Top Link Bracket
    438
Mechanism

441
- 1 Wiring Diagram
  
  442
  - Rops Model
    442
    
    Main Harness
    442
  - Cabin Model
    443
    
    Main Harness (Except ITA Model)
    443
    
    Main Harness (ITA Model)
    444
    
    Cabin Harness
    445
    
    Engine Harness
    446
- 2 Electrical Circuit Detailed Chart
  
  447
  - Rops Model
    447
    
    Starting System, Charging System and Power Supply
    447
    
    Lighting System
    448
    
    4WD System
    449
    
    Instrument Panel Board (Meter Panel)
    450
  - Cabin Model
    451
    
    Starting System and Charging System (Except ITA Model)
    451
    
    Starting System and Charging System (ITA Model)
    452
    
    Lighting System
    453
    
    4WD System
    454
    
    Instrument Panel Board (Meter Panel) (Except ITA Model)
    455
    
    Instrument Panel Board (Meter Panel) (ITA Model)
    456
    
    Working Light and Radio
    457
    
    Air Conditioner
    458
    
    Wiper System
    459
- 3 Starting System
  
  460
  - System Outline and Electrical Circuit
    460
    
    ROPS Model
    460
    
    CABIN Model
    461
- 4 Instrument Panel
  
  462
  - Indication Items of Meter Panel
    462
  - Easy Checker
    463
  - Lcd Monitor Indication
    464
    
    Display Mode
    464
    
    Setting Mode
    465
    
    Checking Mode
    466
- 5 Lighting System
  
  467
  - Components
    467
Servicing

469
- 2 Servicing Specifications
  
  476
  - Flasher Unit
    476
- 4 Checking and Adjusting
  
  478
  - Battery, Fuse, Grounding and Connector
    478
    
    Battery
    478
    
    Checking Fuse
    480
    
    Checking Grounding Wires
    482
    
    Connector
    483
  - Main Switch
    483
    
    Main Switch (ROPS Model)
    483
    
    Main Switch (CABIN Model)
    484
  - Glow Plug
    485
  - Starter Motor
    486
  - Engine Stop Solenoid
    487
  - Alternator
    488
  - Meter Panel
    489
    
    Checking Mode
    489
    
    Setting Mode (Select the PTO Display Mode Switching, Tractor Model Select and Entering Travel Speed Coefficient)
    489
    
    Checking Meter Panel, Pto/Hour Meter Select Switch and Traveling Speed Select Switch
    494
    
    Switch and Sensor
    497
  - Lighting Switches and Flasher Unit
    505
    
    Combination Switch (ROPS Model)
    505
    
    Lever Combination Switch and Horn Switch (CABIN Model)
    506
    
    Hazard Switch
    508
    
    Flasher Unit
    509
    
    Front Work Light Switch (ROPS Model)
    510
    
    Front/Rear Work Light and Beacon Light Switch (CABIN Model)
    511
    
    Relays (ROPS Model)
    512
    
    Starter Relay and Glow Relay
    512
    
    Relays (CABIN Model)
    515
  - Solenoid Valve
    516
- 5 Disassembling and Assembling
  
  517
  - Starter Motor
    517
  - Alternator
    517
  - Fuse (Slow Blow 100 A) for Cabin Model
    519
- 6 Servicing
  
  520
  - Starter
    520
  - Alternator
    522
Mechanism

525
- Air Conditioning System
  526
- Structure
  526
- Compressor
  527
- Air Conditioner Unit
  528
- System Control
  529
- Air Control Vent
  530
- Air Flow
  530
- Electrical System
  531
  - Electrical Circuit
    531
  - Blower Relay and Compressor Relay
    532
  - Blower Switch
    533
Servicing

534
- 2 Servicing Specifications
  
  539
- 4 Precautions at Repairing Refrigerant Cycle
  
  541
  - Manifold Gauge Set
    543
  - Refrigerant Charging Hose
    544
  - Vacuum Pump Adaptor
    545
  - Electric Gas Leak Tester
    545
  - Can Tap Valve
    545
  - T-Joint
    546
  - R134A Refrigerant Recover and Recycling Machine
    546
- 5 Checking and Charging Refrigerant Cycle
  
  547
  - Checking with Manifold Gauge
    547
  - Discharging, Evacuating and Charging
    551
    
    Discharging the Refrigerant
    551
    
    Evacuating the System
    552
    
    Charging the Refrigerant
    553
    
    Checking Charge Refrigerant Amount
    555
- 6 Checking, Disassembling and Servicing
  
  556
  - Checking and Adjusting
    556
    
    Compressor
    556
    
    Relay (A/C Compressor, Front Working Light, Front Wiper, Blower, Blower Hi, ACC, Auxiliary Power)
    556
    
    Wiper Relay
    557
    
    Control Panel (Blower Switch, A/C Switch, Mode Control Dial, Temperature Control Dial and Recirculation/Fresh Air Selection Switch)
    558
    
    Blower Motor
    561
    
    Blower Resistor
    561
    
    Mode Motor
    562
    
    Temperature Motor
    562
    
    Recirculation/Fresh Air Motor
    563
    
    Pressure Switch
    564
    
    Front Wiper Motor
    565
    
    Front Wiper Switch
    565
    
    Rear Wiper Motor (if Equipped)
    566
    
    Rear Wiper Switch (if Equipped)
    566
  - Disassembling and Assembling
    567
    
    Separating Cabin from Tractor
    567
    
    Removing and Disassembling Compressor Assembly
    576
    
    Removing Air Conditioner Unit
    578
    
    Removing Air Conditioner Pipes
    581
    
    Removing Heater Hoses
    582
    
    Cab Windshield
    584
    
    Wiper Motor
    586
  - Servicing
    587

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wsm M7040 Manuals

wsm M7040 Workshop Manual (588 pages)

Table of Contents

Information

General

1 Tractor Identification

2 General Precautions

3 Handling Precautions for Electrical Parts and Wiring

4 Lubricants, Fuel and Coolant

5 Tightening Torques

6 Maintenance Check List

7 Check and Maintenance

8 Special Tools

9 Tires

10 Implement Limitations

Mechanism

1 Feature

2 Engine Body

3 Lubricating System

4 Cooling System

5 Fuel System

6 Intake and Exhaust System

7 Exhaust Gas Recirculation (Egr) System

Servicing

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

Mechanism

1 Structure

2 Power Train for Traveling Gear

3 Lubrication for Transmission

4 Power Train for Pto System

5 Power Train for 4Wd

Servicing

1 Troubleshooting

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Servicing

Mechanism

1 Traveling Brake

2 Parking Brake

Servicing

Servicing

Servicing

Mechanism

1 Structure

2 Hydraulic Circuit

3 Three Point Hitch Hydraulic System

Servicing

2 Servicing Specifications

3 Tightening Torques

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Mechanism

1 Wiring Diagram

2 Electrical Circuit Detailed Chart

3 Starting System

4 Instrument Panel

5 Lighting System

Servicing

2 Servicing Specifications

4 Checking and Adjusting

5 Disassembling and Assembling

6 Servicing

Mechanism

Servicing

2 Servicing Specifications

4 Precautions at Repairing Refrigerant Cycle

5 Checking and Charging Refrigerant Cycle

6 Checking, Disassembling and Servicing

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