Secondary Shaft Disassembly, Inspection, And Reassembly - Honda 2004 Odyssey Service Manual

Shafts and Clutches

Secondary Shaft Disassembly, Inspection, and Reassembly

1. Remove the locknut, and disassemble the shaft and gears.
SECONDARY SHAFT
THRUST NEEDLE
BEARING
1ST-HOLD
CLUTCH HUB
1ST CLUTCH
HUB
THRUST NEEDLE
BEARING
2. Inspect the thrust needle bearing and needle bearing for galling and rough movement.
3. Check the clearance of the secondary shaft assembly.
4. Check the splines for excessive wear and damage.
5. Check the shaft bearing surfaces for scoring and excessive wear.
6. Check the idler gear bearing for wear and rough movement. If the bearing is worn or damaged, replace it (see
page 14-451).
7. Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.
8. Lubricate all parts with ATF during reassembly.
9. Install the conical spring washer and splined washer in the direction shown.
14-448
THRUST NEEDLE
BEARING
2ND GEAR
NEEDLE BEARINGS
1ST GEAR
NEEDLE BEARINGS
SPLINED WASHER,
38 x 56.5 mm
Selective part
COTTERS, 32 mm
COTTER RETAINER
SNAP RING
SEALING RINGS, 35 mm
LOCKNUT (FLANGE NUT)
Replace.
Left-hand threads
226 N·m (23.0 kgf·m, 166 lbf·ft) 0
167 N·m (17.0 kgf·m, 123 lbf·ft)
BALL BEARING
CONICAL SPRING WASHER
Replace.
THRUST NEEDLE
BEARING
THRUST SHIM, 37 x 55 mm
Selective part
1ST/1ST-HOLD/2ND CLUTCH
ASSEMBLY
O-RINGS
Replace.
IDLER GEAR
TRANSMISSION
HOUSING BEARING