Secondary Shaft Disassembly, Inspection, And Reassembly - Honda 2002 Accord Manual

Secondary Shaft Disassembly, Inspection, and Reassembly
1. Remove the locknut, and disassemble the shaft and gears.
2. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
3. Check clearance of the secondary shaft assembly (see page 14-176).
4. Check the splines for excessive wear and damage.
5. Check the shaft bearing surfaces for scoring and excessive wear.
6. Check the idler gear bearing for wear and rough movement. If the bearing is worn or damaged, replace it (see
page 14-178).
7. Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.
8. Lubricate all parts with ATF during reassembly.
9. Install the conical spring washer and 38 x 56.5 mm splined washer in the direction shown.
S E C O N D A R Y S H A F T
T H R U S T N E E D L E
B E A R I N G
N E E D L E B E A R I N G
1 S T G E A R
T H R U S T N E E D L E
B E A R I N G
S P L I N E D W A S H E R ,
3 8 x 5 6 . 5 m m
S e l e c t i v e p a r t
L O C K N U T ( F L A N G E N U T )
R e p l a c e .
2 2 6 N m ( 2 3 . 0 k g f m , 1 6 6 I b f f t ) — 0
1 6 7 N m ( 1 7 . 0 k g f m , 1 2 3 I b f f t )
T H R U S T N E E D L E
B E A R I N G
1-0
1 C O T T E R S , 3 2 m m
C O T T E R R E T A I N E R
S N A P R I N G
S E A L I N G R I N G S
2 N D G E A R
C O N I C A L
S P R I N G W A S H E R
B A L L B E A R I N G
I D L E R G E A R
T R A N S M I S S I O N
H O U S I N G B E A R I N G
N E E D L E B E A R I N G
T H R U S T N E E D L E B E A R I N G
T H R U S T S H I M , 37 x 5 5 m m
S e l e c t i v e p a r t
1 S T / 2 N D C L U T C H
A S S E M B L Y
O - R I N G
R e p l a c e .
14-175