Honda 2004 Odyssey Service Manual page 828

6. Remove the 27 x 47 x 5 mm thrust washer from the
mainshaft.
7. Assemble the 1st/2nd clutch assembly (A), 37 x 55
mm thrust shim (B), thrust needle bearing (C),
needle bearing (D), 2nd gear (E), thrust needle
bearing (F), and 27 x 47 x 5 mm thrust washer
(removed from mainshaft ) (G) on the secondary
shaft (H).
8. Set the dial indicator (I) on 2nd gear (E).
E
B
G
F
E
D
C
B
A
H
I
9. Hold the 27 x 47 x 5 mm thrust washer (G) against
the clutch assembly (A), and measure the 2nd gear
axial clearance in at least three places while
moving the 2nd gear (E). Use the average as the
actual clearance.
Standard: 0.04 0.12 mm (0.002 0.005 in.)
E
G
A
10. If the clearance is out of standard, remove the 37 x
55 mm thrust shim and measure its thickness.
11. Select and install a new thrust shim, then recheck.
THRUST SHIM, 37 x 55 mm
No. Part Number
1 90406-P0Z-000
2 90407-P0Z-000
3 90408-P0Z-000
4 90409-P0Z-000
5 90410-P0Z-000
6 90411-P0Z-000
7 90412-P0Z-000
12. Disassemble the shaft and gears.
13. Reinstall the 27 x 47 x 5 mm thrust washer on the
mainshaft.
I
Thickness
4.90 mm (0.193 in.)
4.95 mm (0.195 in.)
5.00 mm (0.197 in.)
5.05 mm (0.199 in.)
5.10 mm (0.201 in.)
5.15 mm (0.203 in.)
5.20 mm (0.205 in.)
14-215