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YASKAWA S-II Series Manuals
Manuals and User Guides for YASKAWA S-II Series. We have
4
YASKAWA S-II Series manuals available for free PDF download: User Manual, Instructions Manual
YASKAWA S-II Series User Manual (617 pages)
Servomotors
Brand:
YASKAWA
| Category:
Engine
| Size: 7.73 MB
Table of Contents
Safety Information
6
Notes for Safe Operation
7
Table of Contents
13
Outline
25
Checking Products
26
Check Items
26
Servomotors
26
1 Outline
26
Servopacks
27
Product Part Names
28
Servomotors
28
SGMAH and SGMPH Without Gears and Brakes
28
SGMGH/SGMSH/SGMDH/SGMUH Without Gears and Brakes
28
Servopacks
29
SGDH for 30 W to 5.0 Kw
29
SGDH for 6.0 Kw to 15.0 Kw
30
Examples of Servo System Configurations
31
Single-Phase, 100 V, 200 V and 220 V Main Circuit
31
Three-Phase, 200 V Main Circuit
32
Three-Phase, 400 V Main Circuit
33
Applicable Standards
34
North American Safety Standards (UL, CSA)
34
CE Marking
34
2 Selections
35
Servomotor Model Designations
36
Model SGMAH (3000 Min -1 )
36
Without Gears
36
With Gears
37
Model SGMPH (3000 Min -1 )
38
Model SGMGH (1500 Min -1 )
40
Model SGMGH (1000 Min -1 )
42
Model SGMSH (3000 Min -1 )
44
Model SGMDH (2000 Min -1 )
46
Model SGMUH (6000 Min -1)
47
Selecting Servomotors
48
Support Tool for the Capacity Selection of the AC Servomotors
48
Servomotor Capacity Selection Examples
48
SERVOPACK Model Designations
49
Σ-II Series Servopacks and Applicable Servomotors
50
Selecting Cables
51
Cables for SGMAH and SGMPH Servomotors
51
Cables for SGMGH/SGMSH/SGMDH/SGMUH Servomotors
56
Selecting Peripheral Devices
60
Special Options
60
Molded-Case Circuit Breaker and Fuse Capacity
63
Noise Filters, Magnetic Contactors, Surge Suppressors and DC Reactors
64
Regenerative Resistors and Brake Power Supply Units
65
Specifications and Dimensional Drawings
67
3 Specifications and Dimensional Drawings
68
Ratings and Specifications of SGMAH (3000 Min -1)
70
SGMAH Servomotors Without Gears
70
SGMAH Servomotors with Standard Backlash Gears
72
SGMAH Servomotors with Low-Backlash Gears
74
Ratings and Specifications of SGMPH (3000 Min -1)
77
SGMPH Servomotors Without Gears
77
SGMPH Servomotors with Standard Backlash Gears
79
SGMPH Servomotors with Low-Backlash Gears
81
Ratings and Specifications of SGMGH (1500 Min -1)
83
SGMGH Servomotors (1500Min -1) Without Gears
83
3.3.1 SGMGH Servomotors (1500Min
84
3.3 Ratings and Specifications of SGMGH (1500Min
85
3.3.1 SGMGH Servomotors (1500Min
86
3.3 Ratings and Specifications of SGMGH (1500Min
87
3.3.2 SGMGH Servomotors (1500Min
87
SGMGH Servomotors (1500Min -1) with Standard Backlash Gears
87
3.3.2 SGMGH Servomotors (1500Min
88
3.3 Ratings and Specifications of SGMGH (1500Min
89
SGMGH Servomotors
89
SGMGH Servomotors (1500Min -1) with Low-Backlash Gears
90
3.3 Ratings and Specifications of SGMGH (1500Min
91
3.4.1 SGMGH Servomotors (1000Min
92
Ratings and Specifications of SGMGH (1000Min -1)
92
SGMGH Servomotors (1000Min -1) Without Gears
92
3.4 Ratings and Specifications of SGMGH (1000Min
93
3.4 Ratings and Specifications of SGMGH (1000Min
95
SGMGH Servomotors (1000Min -1) with Standard Backlash Gears
95
3.4.2 SGMGH Servomotors (1000Min
96
3.4.3 SGMGH Servomotors (1000 Min
97
SGMGH Servomotors (1000 Min -1) with Low-Backlash Gears
97
Ratings and Specifications of SGMSH (3000Min -1)
99
SGMSH Servomotors (3000Min -1) Without Gears
99
3.5 Ratings and Specifications of SGMSH (3000Min
101
3.5 Ratings and Specifications of SGMSH (3000Min
103
Ratings and Specifications of SGMDH (2000Min -1)
105
SGMDH Servomotors (2000Min -1) with Holding Brakes
105
Ratings and Specifications of SGMUH (6000Min -1)
107
SGMUH Servomotors (6000Min -1) Without Holding Brakes
107
Mechanical Specifications of Servomotors
109
Precautions on Servomotor Installation
109
Mechanical Tolerance
110
Direction of Servomotor Rotation
111
Impact Resistance
111
Vibration Resistance
111
Vibration Class
111
Terms and Data for Servomotors with Gears
112
Servomotor Dimensional Drawings
114
With Standard Backlash Gears
114
With Low-Backlash Gears
114
Dimensional Drawings of SGMAH Servomotors (3000 Min -1)
115
SGMAH Servomotors (3000 Min -1) Without Gears
115
Without Gears
114
Without Gears
116
Dimensional Drawings of SGMAH Servomotors
117
Model SGMAH (3000 Min -1 )
117
SGMAH Servomotors (3000 Min -1) with Brakes
119
SGMAH Servomotors (3000 Min -1) with Standard Backlash Gears
123
SGMAH Servomotors (3000 Min -1) with Standard Backlash Gears and Brakes
130
SGMAH Servomotors (3000 Min -1) with Low-Backlash Gears
137
Dimensional Drawings of SGMPH Servomotors (3000 Min -1)
145
SGMPH Servomotors (3000 Min -1) Without Gears and Brake
145
Model SGMPH (3000 Min )
146
SGMPH Servomotors (3000 Min -1) with Brakes
147
SGMPH Servomotors (3000 Min -1) with Standard Backlash Gears
149
SGMPH Servomotors (3000 Min -1) with Standard Backlash Gears and Brakes
152
SGMPH Servomotors (3000 Min -1) with Low-Backlash Gears
155
Dimensional Drawing of Output Shafts with Oil Seals for SGMAH and SGMPH Servomotors
159
SGMAH Servomotors
159
SGMPH Servomotors
159
Dimensional Drawings of SGMGH Servomotors (1500 Min -1)
160
SGMGH Servomotors (1500 Min -1) Without Gears and Brakes
160
Model SGMGH (1500 Min )
164
Model SGMGH (1000 Min -1 )
165
SGMGH Servomotors (1500Min -1) with Standard Backlash Gears and With-Out Brakes (Foot-Mounted Type)
168
SGMGH Servomotors (1500Min -1) with Low-Backlash Gears and Withoutbrakes (Flange-Mounted Type)
182
Dimensional Drawings of SGMGH Servomotors (1000 Min -1)
186
SGMGH Servomotors (1000 Min -1) Without Gears and Brakes
186
SGMGH Servomotors (1000 Min -1) Without Gears and with Brakes
188
SGMGH Servomotors (1000 Min -1) with Standard Backlash Gears and With-Out Brakes (Foot-Mounted Type)
191
SGMGH Servomotors (1000 Min -1) with Low-Backlash Gears and Withoutbrakes (Flange-Mounted Type)
203
Dimensional Drawings of SGMSH Servomotors (3000Min -1)
207
SGMSH Servomotors (3000Min -1) Without Gears and Without Brakes
207
SGMSH Servomotors (3000 Min -1) 200-V Specifications Without Gears Withbrakes
209
SGMSH Servomotors (3000 Min -1) 400-V Specifications Without Gears Withbrakes
211
SGMSH Servomotors (3000 Min -1) with Low-Backlash Gears and Withoutbrakes (Flange-Mounted Type)
213
Model SGMSH (3000 Min -1 )
216
SGMSH Servomotors (3000 Min Without Brakes (Flange-Mounted Type)
216
SGMDH Servomotors (2000Min -1) Without Gears and With/Without Brakes
217
Servomotors SGMGH (1500 Min -1) 400-V Specifications Without Gears and with Brakes
165
Dimensional Drawings of SGMDH Servomotors (2000Min -1 )
217
With/Without Brakes
217
SGMUH Servomotors (6000Min -1) Without Gears and Without Brakes
219
Dimensional Drawings of SGMUH Servomotors (6000Min -1 )
219
Without Gears and Without Brakes
219
SGMUH Servomotors (6000Min -1) Without Gears and with Brakes
220
Shaft End Specifications for SGMGH, SGMSH and SGMDH Servomotors
222
4 SERVOPACK Specifications and Dimensional Drawings
225
SERVOPACK Ratings and Specifications
225
Single-Phase 100 V
225
Three-Phase 400 V
225
SERVOPACK Ratings and Specifications
227
Single-Phase 100 V
227
Single-Phase/Three-Phase 200 V
227
Single-Phase 220 V (Option)
228
Three-Phase 400 V
228
SERVOPACK Ratings and Specifications
229
SERVOPACK Installation
231
SERVOPACK Internal Block Diagrams
233
Single-Phase 200 V, 30 W to 400 W, and 100 V, 30 W to 200 W Models
233
Three-Phase 200 V, 500 W to 1.5 Kw, and Single-Phase 220 V, 800 W, 1.5 Kw Models
234
Three-Phase 200 V, 2.0 Kw to 5.0 Kw Models
235
Three-Phase 200 V, 6.0 Kw to 15 Kw Models
236
Three-Phase 400 V, 500 W to 3.0 Kw Models
237
Three-Phase 400 V, 5.0 Kw Model
238
Three-Phase 400 V, 6.0 Kw, 7.5 Kw Models
239
Three-Phase 400 V, 11.0 Kw, 15.0 Kw Models
240
Servopack’s Power Supply Capacities and Power Losses
241
SERVOPACK Overload Characteristics and Allowable Load Moment of Inertia
243
Overload Characteristics
243
Starting and Stopping Time
244
Load Moment of Inertia
244
SERVOPACK Dimensional Drawings
247
Model
247
Dimensional Drawings of Base-Mounted SERVOPACK Model
248
Single-Phase 100 V: 30 W/50 W/100 W (A3BE/A5BE/01BE)
248
Single-Phase 200 V: 30 W/50 W/100 W/200 W (A3AE/A5AE/01AE/02AE)
248
Single-Phase 100 V: 200 W (02BE) Single-Phase 200 V: 400 W (04AE)
249
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE/08AE/10AE)
250
Single-Phase 220 V: 750 W (08AE-S)
250
Three-Phase 200 V: 1.5 Kw (15AE)
251
Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE/08DE/10DE/15DE)
251
Single-Phase 220 V: 1.5 Kw (15AE-S) Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE/30AE) Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE/30DE)
252
Three-Phase 200 V: 5.0 Kw (50AE) Three-Phase 400 V: 5.0 Kw (50DE)
253
Three-Phase 200 V: 6.0 Kw/7.5 Kw (60AE/75AE)
254
Three-Phase 400 V: 6.0 Kw/7.5 Kw (60DE/75DE)
255
Three-Phase 200 V: 11.0 Kw/15.0 Kw (1AAE/1EAE)
256
Three-Phase 400 V: 11.0 Kw/15.0 Kw (1ADE/1EDE)
257
Dimensional Drawings of Rack-Mounted SERVOPACK Model
258
Single-Phase 100 V: 30 W/50 W/100 W (A3BE-R/A5BE-R/01BE-R)
258
Single-Phase 200 V: 30 W/50 W/100 W/200 W (A3AE-R/A5AE-R/01AE-R/02AE-R)
258
Single-Phase 100 V: 200 W (02BE-R) Single-Phase 200 V: 400 W (04AE-R)
259
Single-Phase 220 V: 750 W (08AE-S-R)
260
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE-R/08AE-R/10AE-R)
260
Three-Phase 200 V: 1.5 Kw (15AE-R)
261
Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE-R/08DE-R/10DE-R/15DE-R)
261
Single-Phase 220 V: 1.5 Kw (15AE-S-R)
262
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE-R/30AE-R)
263
Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE-R/30DE-R)
263
Three-Phase 200 V: 5.0 Kw (50AE-R) Three-Phase 400 V: 5.0 Kw (50DE-R)
264
Dimensional Drawings of Duct-Ventilated SERVOPACK Model
265
Three-Phase 200 V: 6.0 Kw/7.5 Kw (60AE-P/75AE-P)
265
Three-Phase 400 V: 6.0 Kw/7.5 Kw (60DE-P/75DE-P)
266
Three-Phase 200 V: 11.0 Kw/15.0 Kw (1AAE-P/1EAE-P)
267
Three-Phase 400 V: 11.0 Kw/15.0 Kw (1ADE-P/1EDE-P)
268
5 Specifications and Dimensional Drawings of Cables and Peripheral Devices
269
Main Circuit Cable
269
Specifications and Dimensional Drawings of Servomotor Main Circuit Cable
271
Cables for SGMAH and SGMPH Servomotors Without Brakes
271
Cables for SGMAH and SGMPH Servomotors with Brakes
271
Flexible Cables for SGMAH and SGMPH Servomotors Without Brakes
272
Flexible Cables for SGMAH and SGMPH Servomotors with Brakes
273
Cables for 400 V SGMAH and SGMPH Servomotors Without Brakes
273
Cables for 400 V SGMAH and SGMPH Servomotors with Brakes
274
Servomotor Main Circuit Wire Size and Connectors
275
Wire Size
275
SGMAH and SGMPH Servomotor Connectors for Standard Environments
276
SGMGH, SGMSH, SGMDH, and SGMUH Servomotor Connector Configurations
279
SGMGH Servomotor (1500 Min -1) Connectors for Standard Environments
280
SGMGH Servomotor
282
SGMGH Servomotor (1000 Min -1) Connectors for Standard Environments
283
SGMSH Servomotor (3000 Min -1) Connectors for Standard Environments
285
SGMDH Servomotor (2000 Min -1) Connectors for Standard Environments
287
SGMUH Servomotor (6000 Min -1) Connectors for Standard Environments
287
Without Brakes
287
SGMGH Servomotor (1500 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
290
SGMGH Servomotor (1000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
295
SGMSH Servomotors (3000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
298
SGMSH Servomotors (3000 Min -1 Without Brakes (Flange-Mounted Type)
298
SGMDH Servomotors (2000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
302
Without Brakes
302
With Brakes
302
SGMUH Servomotors (6000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
303
Connector Dimensional Drawings
306
SERVOPACK Main Circuit Wire Size
313
Cable Types
313
Encoder Cable for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
316
Encoder Cable with Connectors for SGMAH and SGMPH Servomotors
316
Encoder Cables for CN2 Connector
316
Encoder Cable with a SERVOPACK Connector and Encoder Loose Leads for SGMAH and SGMPH Servomotors
317
Encoder Cable with a SERVOPACK Connector and Encoder Loose Leads for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
318
Encoder Flexible Cables for SGMAH and SGMPH Servomotors
320
Encoder Flexible Cables for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
321
Connectors and Cables for Encoder Signals
323
Connectors and Cables for SGMAH and SGMPH Servomotors
323
Connectors and Cables for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
325
Flexible Cables
327
I/O Signal Cables for CN1 Connector
328
Standard Cables
328
Connector Type and Cable Size
328
Connection Diagram
330
Peripheral Devices
331
Cables for Connecting Personal Computers
331
Digital Operator
332
Cables for Analog Monitor
333
Connector Terminal Block Converter Unit
334
Brake Power Supply Unit
335
External Regenerative Resistor
337
Regenerative Resistor Unit
339
Absolute Encoder Battery
340
Molded-Case Circuit Breaker (MCCB)
341
Noise Filter
343
Magnetic Contactor
348
Surge Suppressor
352
DC Reactor for Harmonic Suppression
354
Variable Resistor for Speed and Torque Setting
356
Encoder Signal Converter Unit
357
MECHATROLINK-I I/F Unit
358
Devicenet I/F Unit
359
PROFIBUS-DP I/F Unit
360
INDEXER Module
362
Setup Support Tool Sigmaindexer
363
Fully-Closed I/F Unit
364
6 Wiring
365
Wiring Main Circuit
366
Names and Functions of Main Circuit Terminals
366
Wiring Main Circuit Power Supply Connector (Spring Type)
368
Typical Main Circuit Wiring Examples
369
Wiring Encoders
372
Connecting an Encoder (CN2) and Output Signals from the SERVOPACK (CN1)
372
Encoder Connector (CN2) Terminal Layout
373
Examples of I/O Signal Connections
374
Speed Control Mode
374
Position Control Mode
375
Torque Control Mode
376
I/O Signal Connector (CN1) Terminal Layout
377
I/O Signal (CN1) Names and Functions
378
Interface Circuit
380
Others
383
Wiring Precautions
383
Wiring for Noise Control
384
Installation Conditions of EMC Directives
387
Installation Conditions of UL Standards
390
Using more than One SERVOPACK
391
Extending Encoder Cables
392
Operating Conditions on 400-V Power Supply Voltage
394
DC Reactor for Harmonic Suppression
395
Regenerative Power and Regenerative Resistance
397
Connecting External Regenerative Resistors
397
7 Digital Operator/Panel Operator
402
Functions on Digital Operator/Panel Operator
403
Connecting the Digital Operator
403
Key Names and Functions
404
Basic Mode Selection and Operation
405
Status Display
407
Operation in Utility Function Mode (Fn )
409
List of Utility Function Modes
409
Alarm Traceback Data Display (Fn000)
410
Zero-Point Search Mode (Fn003)
411
Parameter Settings Initialization (Fn005)
412
Alarm Traceback Data Clear (Fn006)
413
Automatic Offset-Adjustment of Motor Current Detection Signal
414
Manual Offset-Adjustment of Motor Current Detection Signal (Fn00F)
415
Password Setting (Protects Parameters from Being Changed) (Fn010)
416
Motor Models Display (Fn011)
417
Software Version Display (Fn012)
418
Application Module Detection Results Clear (Fn014)
419
Operation in Parameter Setting Mode (Pn )
420
Setting Parameters
420
Input Circuit Signal Allocation
424
Output Circuit Signal Allocation
427
Operation in Monitor Mode (un )
429
List of Monitor Modes
429
8 Operation
433
Trial Operation
436
Trial Operation for Servomotor Without Load
438
Trial Operation for Servomotor Without Load from Host Reference
441
Trial Operation with the Servomotor Connected to the Machine
447
Servomotor with Brakes
448
Position Control by Host Controller
448
Control Mode Selection
449
Setting Common Basic Functions
450
Setting the Servo on Signal
450
Switching the Servomotor Rotation Direction
451
Setting the Overtravel Limit Function
452
Setting for Holding Brakes
454
Selecting the Stopping Method after Servo off
457
Instantaneous Power Loss Settings
458
Absolute Encoders
459
Interface Circuits
460
Selecting an Absolute Encoder
461
Handling Batteries
461
Replacing Batteries
462
Absolute Encoder Setup (Fn008)
462
Absolute Encoder Reception Sequence
464
Multiturn Limit Setting
468
Multiturn Limit Setting When Multiturn Limit Disagreement (A.CC) Occurred
469
Operating Using Speed Control with Analog Reference
470
Setting Parameters
470
Setting Input Signals
471
Adjusting Offset
472
Soft Start
475
Speed Reference Filter
475
Using the Zero Clamp Function
475
Encoder Signal Output
477
Speed Coincidence Output
479
Operating Using Position Control
480
Setting Parameters
480
Setting the Electronic Gear
482
Position Reference
485
Smoothing
489
Positioning Completed Output Signal
490
Positioning Near Signal
491
Reference Pulse Inhibit Function (INHIBIT)
492
Operating Using Torque Control
493
Torque Reference Input
493
Setting Parameters
493
Adjusting the Reference Offset
494
Limiting Servomotor Speed During Torque Control
496
Operating Using Speed Control with an Internally Set Speed
498
Setting Parameters
498
Input Signal Settings
499
Operating Using an Internally Set Speed
499
Limiting Torque
501
Internal Torque Limit (Limiting Maximum Output Torque)
501
External Torque Limit (Output Torque Limiting by Input Signals)
502
Torque Limiting Using an Analog Voltage Reference
504
Torque Limiting Using an External Torque Limit and Analog Voltage Reference
505
Checking Output Torque Limiting During Operation
506
Switching the Control Mode
507
Control Mode Selection
507
Setting Parameters
507
Other Output Signals
509
Servo Alarm Output (ALM) and Alarm Code Output (ALO1, ALO2, ALO3)
509
Warning Output (/WARN)
510
Running Output Signal (/TGON)
510
Servo Ready (/S-RDY) Output
511
9 Adjustments
512
Autotuning
513
Servo Gain Adjustment Methods
513
List of Servo Adjustment Functions
514
Online Autotuning
516
Online Autotuning Procedure
517
Selecting the Online Autotuning Execution Method
518
Machine Rigidity Setting for Online Autotuning
519
Method for Changing the Machine Rigidity Setting
520
Saving the Results of Online Autotuning
521
Procedure for Saving the Results of Online Autotuning
522
Manual Tuning
523
Explanation of Servo Gain
523
Servo Gain Manual Tuning
524
Position Loop Gain
524
Speed Loop Gain
525
Speed Loop Integral Time Constant
525
Servo Gain Adjustment Functions
526
Feed-Forward Reference
526
Torque Feed-Forward
527
Speed Feed-Forward
528
Proportional Control Operation (Proportional Operation Reference)
529
Using the Mode Switch (P/PI Switching)
530
Setting the Speed Bias
533
Speed Feedback Filter
533
Speed Feedback Compensation
534
Switching Gain Settings
536
Torque Reference Filter
537
Analog Monitor
539
10 Inspection, Maintenance, and Troubleshooting
541
Alarm Display Table
542
Troubleshooting
542
Warning Display
544
Alarm Display Table When the Application Module Is Used
545
Warning Display Table When the Application Module Is Used
546
Alarm Display Table When the Linear Motor Is Used
546
Troubleshooting of Alarm and Warning
547
Warning Display and Troubleshooting
556
Troubleshooting for Malfunction Without Alarm Display
557
Inspection and Maintenance
562
Servomotor Inspection
562
SERVOPACK Inspection
562
Servopack's Parts Replacement Schedule
563
11 Appendix
564
Selection Example for Speed Control
565
Servomotor Capacity Selection Examples
565
Selection Example for Position Control
567
Calculating the Required Capacity of Regenerative Resistors
570
Connection to Host Controller
579
Example of Connection to MP920 4-Axes Analog Module SVA-01
579
Example of Connection to CP-9200SH Servo Controller Module SVA (SERVOPACK in Speed Control Mode)
580
Example of Connection to MEMOCON GL120/130 Series Motion Module MC20
581
Example of Connection to MEMOCON GL60/70 Series Positioning Module B2813 (SERVOPACK in Position Control Mode)
582
Example of Connection to Omron's Motion Control Unit
583
Example of Connection to Omron's Position Control Unit
584
Example of Connection to Omron's Position Control Unit C500-NC221 (SERVOPACK in Speed Control Mode)
585
Example of Connection to Omron's Position Control Unit
585
Example of Connection to Omron’s Position Control Unit C500-NC112 (SERVOPACK in Position Control Mode)
586
Example of Connection to Mitsubishi's AD72 Positioning Unit (SERVOPACK in Speed Control Mode)
587
Example of Connection to Mitsubishi's AD75 Positioning Unit (SERVOPACK in Position Control Mode)
588
List of Parameters
589
Utility Functions List
589
List of Parameters
590
Monitor Modes
606
Parameter Recording Table
607
Index
610
Revision History
615
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YASKAWA S-II Series User Manual (447 pages)
Linear Σ Series Servomotors
Brand:
YASKAWA
| Category:
Engine
| Size: 7.09 MB
Table of Contents
Table of Contents
13
1 Outline
22
Checking Products
23
Check Items
23
Linear Servomotors
23
Servopacks
24
Serial Converter Units
25
Product Part Names
26
Linear Servomotors
26
Servopacks
27
Examples of Servo System Configurations
29
Single-Phase, 200 V Main Circuit
29
Three-Phase, 200 V Main Circuit
30
Three-Phase, 400 V Main Circuit
31
Applicable Standards
32
North American Safety Standards (UL, CSA)
32
CE Marking
32
2 Selections
33
Noise Filters, Magnetic Contactors, Surge Suppressors and DC Reactors - - - - - - - - - - - - - 2-12
33
Σ-II Series Servopacks and Applicable Linear Servomotors - - - - - - - - - - - - 2-4
33
Linear Servomotor Model Designation
34
Coil Assembly
34
Magnetic Way
34
SERVOPACK Model Designation
35
Σ-II Series Servopacks and Applicable Linear Servomotors
36
Serial Converter Units Models
38
Selecting Cables
39
Molded-Case Circuit Breaker and Fuse Capacity
43
Regenerative Resistors
45
Linear Scales
46
3 Specifications and Dimensional Drawings
47
Ratings and Specifications of SGLGW/SGLGM
48
Ratings and Specifications of SGLFW/SGLFM
52
Ratings and Specifications of SGLTW/SGLTM
55
Mechanical Specifications of Linear Servomotors
61
Quick Guide to Linear Servomotor Dimensional Drawings
62
Dimensional Drawings of SGLGW/SGLGM Linear Servomotors
63
SGLG -30 Linear Servomotors
63
SGLG -40 Linear Servomotors
66
SGLG -60 Linear Servomotors
70
SGLG -90 Linear Servomotors
74
Dimensional Drawings of SGLFW/SGLFM Linear Servomotors
76
SGLF -35 Linear Servomotors
80
SGLF -50 Linear Servomotors
82
SGLF -1Z Linear Servomotors
84
Dimensional Drawings of SGLTW / SGLTM Linear Servomotors
87
SGLT -20 Linear Servomotors
88
Sglt -35 a
90
Linear Servomotors
90
A Linear Servomotors
90
Sglt -35
92
H Linear Servomotors
93
SGLT -40 Linear Servomotors
96
SGLT -50 Linear Servomotors
99
SGLT -80 Linear Servomotors
104
4 SERVOPACK Specifications and Dimensional Drawings
105
SERVOPACK Ratings and Specifications
107
Single-Phase/Three-Phase 200
107
Three-Phase 400
107
SERVOPACK Ratings and Specifications
108
SERVOPACK Installation
110
SERVOPACK Internal Block Diagrams
112
Single-Phase 200 V, 50 W to 400 W Models
112
Three-Phase 200 V, 500 W to 1.5 Kw Models
113
Three-Phase 200 V, 2.0 Kw to 5.0 Kw Models
113
Three-Phase 200 V, 7.5 Kw Models
114
Three-Phase 400 V, 500 W to 3.0 Kw Models
114
Three-Phase 400 V, 5.0 Kw Model
115
Three-Phase 400 V, 7.5 Kw Models
115
Servopack's Power Supply Capacities and Power Losses
116
SERVOPACK Overload Characteristics and Allowable Load Mass
117
Overload Characteristics
117
Starting Time and Stopping Time
118
SERVOPACK Dimensional Drawings
119
Dimensional Drawings of Base-Mounted SERVOPACK Model
120
Single-Phase 200 V: 50 W/100 W/200 W (A5AE/01AE/02AE)
120
Single-Phase 200 V: 400 W (04AE)
121
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE/08AE/10AE)
122
Three-Phase 200 V: 1.5 Kw (15AE) Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE/08DE/10DE/15DE)
123
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE/30AE) Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE/30DE)
124
Three-Phase 200 V: 5.0 Kw (50AE) Three-Phase 400 V: 5.0 Kw (50DE)
125
Three-Phase 200V: 5.0 Kw (50AE) Three-Phase 400V: 5.0 Kw (50DE)
125
Three-Phase 200
125
Three-Phase 400
125
Three-Phase 200 V: 7.5 Kw (75AE)
126
Three-Phase 400 V: 7.5 Kw (75DE)
127
Dimensional Drawings of Rack-Mounted SERVOPACK Model
128
Single-Phase 200 V: 50 W/100 W/200 W (A5AE-R/01AE-R/ 02AE-R)
128
Single-Phase 200 V: 50 W/100 W/200 W (A5AE-R/01AE-R/ 02AE
128
Single-Phase 200 V: 400 W (04AE-R)
129
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE-R/08AE-R/10AE-R)
130
Three-Phase 200 V: 1.5 Kw (15AE-R) Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE-R/08DE-R/10DE-R/15DE-R)
131
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE-R/30AE-R) Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE-R/30DE-R)
132
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE-R/30AE-R)
132
Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE-R/30DE
132
Three-Phase 200 V: 5.0 Kw (50AE-R) Three-Phase 400 V: 5.0 Kw (50DE-R)
133
Three-Phase 200V: 5.0Kw (50AE-R)
133
Dimensional Drawings of Duct-Ventilated SERVOPACK Model
134
Three-Phase 200 V: 7.5 Kw (75AE-P)
134
Three-Phase 400 V: 7.5 Kw (75DE-P)
135
5 Specifications and Dimensional Drawings of Serial Converter Unit
137
Serial Converter Unit Specifications
137
Analog Signal Input Timing
138
Dimensional Drawings of Serial Converter Unit
139
Linear Scale Without Cable for Hall Sensor by Heidenhain
139
Linear Scale Without Cable for Hall Sensor by Renishaw
140
Linear Scale with Cable for Hall Sensor by Heidenhain
141
Linear Scale with Cable for Hall Sensor by Renishaw
143
6 Specifications and Dimensional Drawings of Cables and Peripheral Devices
146
Linear Servomotor Main Circuit Cables
146
Cables for Connecting Serial Converter Units
152
Cables for Connecting Linear Scales
153
Cables for Connecting Hall Sensors
154
Flexible Cables
155
Linear Servomotor Main Circuit Cables
155
Cables for Connecting Serial Converter Units
155
Cables for Connecting Linear Scales
155
SERVOPACK Main Circuit Wire Size
157
Cable Types
157
I/O Signal Cables for CN1 Connector
160
Standard Cables
160
Connector Type and Cable Size
160
Connection Diagram
162
Peripheral Devices
163
Cables for Connecting Personal Computers
163
Digital Operator
163
Cables for Analog Monitor
164
Connector Terminal Block Converter Unit
165
External Regenerative Resistor
166
External Regenerative Resistor
168
Regenerative Resistor
169
Molded-Case Circuit Breaker (MCCB)
170
Noise Filter
171
Magnetic Contactor
175
Surge Suppressor
179
DC Reactor for Harmonic Suppression
181
DC Reactor for Harmonic Suppression
182
Variable Resistor for Speed and Force Setting
183
Encoder Signal Converter Unit
184
MECHATROLINK I/F Unit
185
Devicenet I/F Unit
186
PROFIBUS-DP I/F Unit
187
INDEXER Module
189
7 Wiring
191
Linear Servomotor Installation
192
Introduction
192
SGLGW and SGLGM Linear Servomotors (Coreless Types)
193
SGLFW and SGLFM Linear Servomotor (F-Shaped with Core)
196
SGLTW and SGLTM Linear Servomotor (T Type with Iron Core)
200
Wiring Main Circuit
205
Names and Functions of Main Circuit Terminals
205
Wiring Main Circuit Power Supply Connector (Spring Type)
207
Typical Main Circuit Wiring Examples
208
Wiring Encoders
211
Connecting an Encoder (CN2) and Output Signals from the SERVOPACK
211
Encoder Connector (CN2) Terminal Layout
211
Examples of I/O Signal Connections
212
Speed Control Mode
212
Position Control Mode
213
Force Control Mode
214
I/O Signal Connector (CN1) Terminal Layout
215
I/O Signal (CN1) Names and Functions
216
Interface Circuit
218
Others
221
Wiring Precautions
221
Wiring for Noise Control
222
Using more than One SERVOPACK
225
Operating Conditions on 400-V Power Supply Voltage
226
DC Reactor for Harmonic Suppression
227
Connecting Regenerative Resistors
228
Regenerative Power and Regenerative Resistance
228
Connecting External Regenerative Resistors
228
8 Digital Operator/Panel Operator
233
Functions on Digital Operator/Panel Operator
234
Connecting the Digital Operator
234
Key Names and Functions
235
Basic Mode Selection and Operation
236
Status Display
238
Operation in Utility Function Mode
240
List of Utility Function Modes
240
Operation in Utility Function Mode (Fn )
241
Alarm Traceback Data Display (Fn000)
241
JOG Mode Operation (Fn002)
242
Zero-Point Search Mode (Fn003)
243
Parameter Settings Initialization (Fn005)
244
Alarm Traceback Data Clear (Fn006)
245
Automatic Offset-Adjustment of Motor Current Detection Signal (Fn00E)
246
Manual Offset-Adjustment of Motor Current Detection Signal (Fn00F)
247
Password Setting (Protects Parameters from Being Changed) (Fn010)
248
Motor Models Display (Fn011)
249
Software Version Display (Fn012)
250
Application Module Detection Results Clear (Fn014)
251
Operation in Parameter Setting Mode (Pn )
252
Setting Parameters
252
Input Circuit Signal Allocation
256
Output Circuit Signal Allocation
260
Operation in Monitor Mode (un )
262
List of Monitor Modes
262
Sequence I/O Signal Monitor Display
263
Operation in Monitor Mode
264
Monitor Display of Reference Pulse Counter and Feedback Pulse Counter
265
Allowable Maximum Motor Speed for Dividing Ratio Monitor (for the Software Version 32 or Later)
266
Hall Sensor Signal Monitor (for the Software Version 32 or Later)
267
9 Operation
271
Trial Operation
271
Trial Operation Using SERVOPACK Internal References
273
SERVOPACK Setup Procedure
273
Setup Procedure Using Linear Servomotors with Hall Sensors
273
Setup Procedure Using Linear Servomotors Without Hall Sensors
279
Trial Operation for Linear Servomotor Without Load from Host Reference
289
Servo on Command from the Host
289
Operating Procedure in Speed Control Mode (Pn000 = N. 0 )
291
Operating Procedure in Position Control Mode (Pn000 = N. 1 )
293
Trial Operation with the Linear Servomotor Connected to the Machine
295
Control Mode Selection
296
Setting Common Basic Functions
297
Setting the Servo on Signal
297
Switching the Linear Servomotor Movement Direction
298
Setting the Overtravel Limit Function
299
Selecting the Stopping Method after Servo off
301
Instantaneous Power Loss Settings
302
Motor Maximum Speed (for the Software Version 32 or Later)
302
Operating Using Speed Control with Analog Reference
303
Setting Parameters
303
Setting Input Signals
304
Adjusting Offset
305
Soft Start
308
Speed Reference Filter
308
Using the Zero Clamp Function
308
Encoder Signal Output
310
Speed Coincidence Output
313
Operating Using Position Control
314
Setting Parameters
314
Setting the Electronic Gear
316
Position Reference
319
Smoothing
322
Positioning Completed Output Signal
324
Positioning Near Signal
325
Reference Pulse Inhibit Function (INHIBIT)
326
Operating Using Force Control
327
Setting Parameters
327
Force Reference Input
327
Adjusting the Force Reference Offset
328
Limiting Linear Servomotor Speed During Force Control
330
Operating Using Speed Control with an Internally Set Speed
332
Setting Parameters
332
Input Signal Settings
333
Operating Using an Internally Set Speed
333
Limiting Force
335
Internal Force Limit (Limiting Maximum Output Force)
335
External Force Limit (Output Force Limiting by Input Signals)
336
Force Limiting Using an Analog Voltage Reference
338
Force Limiting Using an External Force Limit and Analog Voltage Reference
339
Checking Output Force Limiting During Operation
340
Control Mode Selection
341
Setting Parameters
341
Switching the Control Mode
341
Other Output Signals
343
Servo Alarm Output (ALM) and Alarm Code Output (ALO1, ALO2, ALO3)
343
Warning Output (/WARN)
344
Running Output Signal (/TGON)
344
Servo Ready (/S-RDY) Output
345
10 Adjustments
346
Autotuning
347
Servo Gain Adjustment Methods
347
List of Servo Adjustment Functions
348
Online Autotuning
350
Online Autotuning Procedure
351
Selecting the Online Autotuning Execution Method
352
Machine Rigidity Setting for Online Autotuning
353
Method for Changing the Machine Rigidity Setting
354
Saving the Results of Online Autotuning
355
Procedure for Saving the Results of Online Autotuning
356
Manual Tuning
357
Explanation of Servo Gain
357
Servo Gain Manual Tuning
358
Position Loop Gain
358
Speed Loop Gain
359
Speed Loop Integral Time Constant
359
Servo Gain Adjustment Functions
360
Feed-Forward Reference
360
Force Feed-Forward
361
Speed Feed-Forward
362
Proportional Control Operation (Proportional Operation Reference)
363
Using the Mode Switch (P/PI Switching)
364
Setting the Speed Bias
367
Speed Feedback Filter
367
Speed Feedback Compensation
368
Switching Gain Settings
370
Force Reference Filter
371
Analog Monitor
374
11 Inspection, Maintenance, and Troubleshooting
376
Alarm Display Table
377
Warning Display
379
Alarm Display Table When the Application Module Is Used
380
Warning Display Table When the Application Module Is Used
381
Troubleshooting of Alarm and Warning
382
Troubleshooting for Malfunction Without Alarm Display
392
Inspection and Maintenance
397
Linear Servomotor Inspection
397
SERVOPACK Inspection
397
Parts Replacement Schedule
398
12 Appendix
399
Linear Servomotor Capacity Selection Examples
400
Calculating the Required Capacity of Regenerative Resistors
402
Simple Calculation
402
Calculating the Regenerative Energy
405
Connection to Host Controller
414
Example of Connection to MP2200/MP2300 2-Axes Motion Module SVA-01
414
Example of Connection to Omron's Motion Control Unit
415
Example of Connection to Omron's Position Control Unit
416
Example of Connection to Omron's Position Control Unit
417
(SERVOPACK in Speed Control Mode)
417
Example of Connection to Omron's Position Control Unit
418
(SERVOPACK in Position Control Mode)
418
Example of Connection to Mitsubishi's AD72 Positioning Unit (SERVOPACK in Speed Control Mode)
419
Example of Connection to Mitsubishi's AD75 Positioning Unit (SERVOPACK in Position Control Mode)
420
List of Parameters
421
Utility Functions List
421
List of Parameters
422
Monitor Modes
438
Parameter Recording Table
439
Revision History
446
YASKAWA S-II Series Instructions Manual (35 pages)
AC Servo Drives DeviceNet Application Module
Brand:
YASKAWA
| Category:
Control Unit
| Size: 0.69 MB
Table of Contents
Table of Contents
4
Symbols for Safe Operation
7
Notes for Safe Operation
7
Parts
11
Checking on Delivery
12
Checking Items
12
Appearance and Nameplate
12
Type Designation
13
Mounting NS300 Module
13
Installation
16
Storage
16
Installation Sites
16
Orientation
17
Installation Precautions
17
Wiring
19
Devicenet Connection Example
20
Devicenet Communications Connection Example
20
Devicenet Communications Connectors (CN6
23
Precautions for Wiring Devicenet Cables
23
Grounding
27
Eds File
28
Operation
28
Precautions at Test Run
28
Precautions at Operation
29
Inspection and Maintenance
30
Measures to Satisfy the Emc Directive
31
Devicenet Communication Cable
31
Fully Closed Encoder Cable
31
The Core on the Cable
31
Cable Clamp
32
Wiring Examples
33
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YASKAWA S-II Series Instructions Manual (31 pages)
Interface Module
Brand:
YASKAWA
| Category:
Control Unit
| Size: 1.05 MB
Table of Contents
Table of Contents
4
MECHATROLINK Interface Module
5
Symbols for Safe Operation
8
Notes for Safe Operation
8
Parts
12
Checking on Delivery
13
Checking Items
14
Appearance and Nameplate
14
Type Designation
15
Mounting NS100 Module
15
Installation
18
Storage
18
Installation Sites
19
Orientation
19
Installation Precations
20
Wiring
21
MECHATROLINK Connection Example
22
Precautions on Wiring
23
Operation
24
Precautions at Test Run
24
Precautions at Operation
25
Inspection and Maintenance
26
Measures to Satisfy the Emc Directive
27
MECHATROLINK Communication Cable
27
Fully Closed Encoder Cable
27
The Core on the Cable
27
Cable Clamp
28
Wiring Examples
29
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