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SGDH SERVOPACK
YASKAWA SGDH SERVOPACK Manuals
Manuals and User Guides for YASKAWA SGDH SERVOPACK. We have
3
YASKAWA SGDH SERVOPACK manuals available for free PDF download: User Manual
YASKAWA SGDH SERVOPACK User Manual (617 pages)
Servomotors
Brand:
YASKAWA
| Category:
Engine
| Size: 7 MB
Table of Contents
Safety Information
6
Notes for Safe Operation
7
Table of Contents
13
Outline
25
Checking Products
26
Check Items
26
Servomotors
26
1 Outline
26
Servopacks
27
Product Part Names
28
Servomotors
28
SGMAH and SGMPH Without Gears and Brakes
28
SGMGH/SGMSH/SGMDH/SGMUH Without Gears and Brakes
28
Servopacks
29
SGDH for 30 W to 5.0 Kw
29
SGDH for 6.0 Kw to 15.0 Kw
30
Examples of Servo System Configurations
31
Single-Phase, 100 V, 200 V and 220 V Main Circuit
31
Three-Phase, 200 V Main Circuit
32
Three-Phase, 400 V Main Circuit
33
Applicable Standards
34
North American Safety Standards (UL, CSA)
34
CE Marking
34
2 Selections
35
Servomotor Model Designations
36
Model SGMAH (3000 Min -1 )
36
Without Gears
36
With Gears
37
Model SGMPH (3000 Min -1 )
38
Model SGMGH (1500 Min -1 )
40
Model SGMGH (1000 Min -1 )
42
Model SGMSH (3000 Min -1 )
44
Model SGMDH (2000 Min -1 )
46
Model SGMUH (6000 Min -1)
47
Selecting Servomotors
48
Support Tool for the Capacity Selection of the AC Servomotors
48
Servomotor Capacity Selection Examples
48
SERVOPACK Model Designations
49
Σ-II Series Servopacks and Applicable Servomotors
50
Selecting Cables
51
Cables for SGMAH and SGMPH Servomotors
51
Cables for SGMGH/SGMSH/SGMDH/SGMUH Servomotors
56
Selecting Peripheral Devices
60
Special Options
60
Molded-Case Circuit Breaker and Fuse Capacity
63
Noise Filters, Magnetic Contactors, Surge Suppressors and DC Reactors
64
Regenerative Resistors and Brake Power Supply Units
65
Specifications and Dimensional Drawings
67
3 Specifications and Dimensional Drawings
68
Ratings and Specifications of SGMAH (3000 Min -1)
70
SGMAH Servomotors Without Gears
70
SGMAH Servomotors with Standard Backlash Gears
72
SGMAH Servomotors with Low-Backlash Gears
74
Ratings and Specifications of SGMPH (3000 Min -1)
77
SGMPH Servomotors Without Gears
77
SGMPH Servomotors with Standard Backlash Gears
79
SGMPH Servomotors with Low-Backlash Gears
81
Ratings and Specifications of SGMGH (1500 Min -1)
83
SGMGH Servomotors (1500Min -1) Without Gears
83
3.3.1 SGMGH Servomotors (1500Min
84
3.3 Ratings and Specifications of SGMGH (1500Min
85
3.3.1 SGMGH Servomotors (1500Min
86
3.3 Ratings and Specifications of SGMGH (1500Min
87
3.3.2 SGMGH Servomotors (1500Min
87
SGMGH Servomotors (1500Min -1) with Standard Backlash Gears
87
3.3.2 SGMGH Servomotors (1500Min
88
3.3 Ratings and Specifications of SGMGH (1500Min
89
SGMGH Servomotors
89
SGMGH Servomotors (1500Min -1) with Low-Backlash Gears
90
3.3 Ratings and Specifications of SGMGH (1500Min
91
3.4.1 SGMGH Servomotors (1000Min
92
Ratings and Specifications of SGMGH (1000Min -1)
92
SGMGH Servomotors (1000Min -1) Without Gears
92
3.4 Ratings and Specifications of SGMGH (1000Min
93
3.4 Ratings and Specifications of SGMGH (1000Min
95
SGMGH Servomotors (1000Min -1) with Standard Backlash Gears
95
3.4.2 SGMGH Servomotors (1000Min
96
3.4.3 SGMGH Servomotors (1000 Min
97
SGMGH Servomotors (1000 Min -1) with Low-Backlash Gears
97
Ratings and Specifications of SGMSH (3000Min -1)
99
SGMSH Servomotors (3000Min -1) Without Gears
99
3.5 Ratings and Specifications of SGMSH (3000Min
101
3.5 Ratings and Specifications of SGMSH (3000Min
103
Ratings and Specifications of SGMDH (2000Min -1)
105
SGMDH Servomotors (2000Min -1) with Holding Brakes
105
Ratings and Specifications of SGMUH (6000Min -1)
107
SGMUH Servomotors (6000Min -1) Without Holding Brakes
107
Mechanical Specifications of Servomotors
109
Precautions on Servomotor Installation
109
Mechanical Tolerance
110
Direction of Servomotor Rotation
111
Impact Resistance
111
Vibration Resistance
111
Vibration Class
111
Terms and Data for Servomotors with Gears
112
Servomotor Dimensional Drawings
114
With Standard Backlash Gears
114
With Low-Backlash Gears
114
Dimensional Drawings of SGMAH Servomotors (3000 Min -1)
115
SGMAH Servomotors (3000 Min -1) Without Gears
115
Without Gears
114
Without Gears
116
Dimensional Drawings of SGMAH Servomotors
117
Model SGMAH (3000 Min -1 )
117
SGMAH Servomotors (3000 Min -1) with Brakes
119
SGMAH Servomotors (3000 Min -1) with Standard Backlash Gears
123
SGMAH Servomotors (3000 Min -1) with Standard Backlash Gears and Brakes
130
SGMAH Servomotors (3000 Min -1) with Low-Backlash Gears
137
Dimensional Drawings of SGMPH Servomotors (3000 Min -1)
145
SGMPH Servomotors (3000 Min -1) Without Gears and Brake
145
Model SGMPH (3000 Min )
146
SGMPH Servomotors (3000 Min -1) with Brakes
147
SGMPH Servomotors (3000 Min -1) with Standard Backlash Gears
149
SGMPH Servomotors (3000 Min -1) with Standard Backlash Gears and Brakes
152
SGMPH Servomotors (3000 Min -1) with Low-Backlash Gears
155
Dimensional Drawing of Output Shafts with Oil Seals for SGMAH and SGMPH Servomotors
159
SGMAH Servomotors
159
SGMPH Servomotors
159
Dimensional Drawings of SGMGH Servomotors (1500 Min -1)
160
SGMGH Servomotors (1500 Min -1) Without Gears and Brakes
160
Model SGMGH (1500 Min )
164
Model SGMGH (1000 Min -1 )
165
SGMGH Servomotors (1500Min -1) with Standard Backlash Gears and With-Out Brakes (Foot-Mounted Type)
168
SGMGH Servomotors (1500Min -1) with Low-Backlash Gears and Withoutbrakes (Flange-Mounted Type)
182
Dimensional Drawings of SGMGH Servomotors (1000 Min -1)
186
SGMGH Servomotors (1000 Min -1) Without Gears and Brakes
186
SGMGH Servomotors (1000 Min -1) Without Gears and with Brakes
188
SGMGH Servomotors (1000 Min -1) with Standard Backlash Gears and With-Out Brakes (Foot-Mounted Type)
191
SGMGH Servomotors (1000 Min -1) with Low-Backlash Gears and Withoutbrakes (Flange-Mounted Type)
203
Dimensional Drawings of SGMSH Servomotors (3000Min -1)
207
SGMSH Servomotors (3000Min -1) Without Gears and Without Brakes
207
SGMSH Servomotors (3000 Min -1) 200-V Specifications Without Gears Withbrakes
209
SGMSH Servomotors (3000 Min -1) 400-V Specifications Without Gears Withbrakes
211
SGMSH Servomotors (3000 Min -1) with Low-Backlash Gears and Withoutbrakes (Flange-Mounted Type)
213
Model SGMSH (3000 Min -1 )
216
SGMSH Servomotors (3000 Min Without Brakes (Flange-Mounted Type)
216
SGMDH Servomotors (2000Min -1) Without Gears and With/Without Brakes
217
Servomotors SGMGH (1500 Min -1) 400-V Specifications Without Gears and with Brakes
165
Dimensional Drawings of SGMDH Servomotors (2000Min -1 )
217
With/Without Brakes
217
SGMUH Servomotors (6000Min -1) Without Gears and Without Brakes
219
Dimensional Drawings of SGMUH Servomotors (6000Min -1 )
219
Without Gears and Without Brakes
219
SGMUH Servomotors (6000Min -1) Without Gears and with Brakes
220
Shaft End Specifications for SGMGH, SGMSH and SGMDH Servomotors
222
4 SERVOPACK Specifications and Dimensional Drawings
225
SERVOPACK Ratings and Specifications
225
Single-Phase 100 V
225
Three-Phase 400 V
225
SERVOPACK Ratings and Specifications
227
Single-Phase 100 V
227
Single-Phase/Three-Phase 200 V
227
Single-Phase 220 V (Option)
228
Three-Phase 400 V
228
SERVOPACK Ratings and Specifications
229
SERVOPACK Installation
231
SERVOPACK Internal Block Diagrams
233
Single-Phase 200 V, 30 W to 400 W, and 100 V, 30 W to 200 W Models
233
Three-Phase 200 V, 500 W to 1.5 Kw, and Single-Phase 220 V, 800 W, 1.5 Kw Models
234
Three-Phase 200 V, 2.0 Kw to 5.0 Kw Models
235
Three-Phase 200 V, 6.0 Kw to 15 Kw Models
236
Three-Phase 400 V, 500 W to 3.0 Kw Models
237
Three-Phase 400 V, 5.0 Kw Model
238
Three-Phase 400 V, 6.0 Kw, 7.5 Kw Models
239
Three-Phase 400 V, 11.0 Kw, 15.0 Kw Models
240
Servopack’s Power Supply Capacities and Power Losses
241
SERVOPACK Overload Characteristics and Allowable Load Moment of Inertia
243
Overload Characteristics
243
Starting and Stopping Time
244
Load Moment of Inertia
244
SERVOPACK Dimensional Drawings
247
Model
247
Dimensional Drawings of Base-Mounted SERVOPACK Model
248
Single-Phase 100 V: 30 W/50 W/100 W (A3BE/A5BE/01BE)
248
Single-Phase 200 V: 30 W/50 W/100 W/200 W (A3AE/A5AE/01AE/02AE)
248
Single-Phase 100 V: 200 W (02BE) Single-Phase 200 V: 400 W (04AE)
249
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE/08AE/10AE)
250
Single-Phase 220 V: 750 W (08AE-S)
250
Three-Phase 200 V: 1.5 Kw (15AE)
251
Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE/08DE/10DE/15DE)
251
Single-Phase 220 V: 1.5 Kw (15AE-S) Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE/30AE) Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE/30DE)
252
Three-Phase 200 V: 5.0 Kw (50AE) Three-Phase 400 V: 5.0 Kw (50DE)
253
Three-Phase 200 V: 6.0 Kw/7.5 Kw (60AE/75AE)
254
Three-Phase 400 V: 6.0 Kw/7.5 Kw (60DE/75DE)
255
Three-Phase 200 V: 11.0 Kw/15.0 Kw (1AAE/1EAE)
256
Three-Phase 400 V: 11.0 Kw/15.0 Kw (1ADE/1EDE)
257
Dimensional Drawings of Rack-Mounted SERVOPACK Model
258
Single-Phase 100 V: 30 W/50 W/100 W (A3BE-R/A5BE-R/01BE-R)
258
Single-Phase 200 V: 30 W/50 W/100 W/200 W (A3AE-R/A5AE-R/01AE-R/02AE-R)
258
Single-Phase 100 V: 200 W (02BE-R) Single-Phase 200 V: 400 W (04AE-R)
259
Single-Phase 220 V: 750 W (08AE-S-R)
260
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE-R/08AE-R/10AE-R)
260
Three-Phase 200 V: 1.5 Kw (15AE-R)
261
Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE-R/08DE-R/10DE-R/15DE-R)
261
Single-Phase 220 V: 1.5 Kw (15AE-S-R)
262
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE-R/30AE-R)
263
Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE-R/30DE-R)
263
Three-Phase 200 V: 5.0 Kw (50AE-R) Three-Phase 400 V: 5.0 Kw (50DE-R)
264
Dimensional Drawings of Duct-Ventilated SERVOPACK Model
265
Three-Phase 200 V: 6.0 Kw/7.5 Kw (60AE-P/75AE-P)
265
Three-Phase 400 V: 6.0 Kw/7.5 Kw (60DE-P/75DE-P)
266
Three-Phase 200 V: 11.0 Kw/15.0 Kw (1AAE-P/1EAE-P)
267
Three-Phase 400 V: 11.0 Kw/15.0 Kw (1ADE-P/1EDE-P)
268
5 Specifications and Dimensional Drawings of Cables and Peripheral Devices
269
Main Circuit Cable
269
Specifications and Dimensional Drawings of Servomotor Main Circuit Cable
271
Cables for SGMAH and SGMPH Servomotors Without Brakes
271
Cables for SGMAH and SGMPH Servomotors with Brakes
271
Flexible Cables for SGMAH and SGMPH Servomotors Without Brakes
272
Flexible Cables for SGMAH and SGMPH Servomotors with Brakes
273
Cables for 400 V SGMAH and SGMPH Servomotors Without Brakes
273
Cables for 400 V SGMAH and SGMPH Servomotors with Brakes
274
Servomotor Main Circuit Wire Size and Connectors
275
Wire Size
275
SGMAH and SGMPH Servomotor Connectors for Standard Environments
276
SGMGH, SGMSH, SGMDH, and SGMUH Servomotor Connector Configurations
279
SGMGH Servomotor (1500 Min -1) Connectors for Standard Environments
280
SGMGH Servomotor
282
SGMGH Servomotor (1000 Min -1) Connectors for Standard Environments
283
SGMSH Servomotor (3000 Min -1) Connectors for Standard Environments
285
SGMDH Servomotor (2000 Min -1) Connectors for Standard Environments
287
SGMUH Servomotor (6000 Min -1) Connectors for Standard Environments
287
Without Brakes
287
SGMGH Servomotor (1500 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
290
SGMGH Servomotor (1000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
295
SGMSH Servomotors (3000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
298
SGMSH Servomotors (3000 Min -1 Without Brakes (Flange-Mounted Type)
298
SGMDH Servomotors (2000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
302
Without Brakes
302
With Brakes
302
SGMUH Servomotors (6000 Min -1) Connectors Conforming to IP67 and Euro-Pean Safety Standards
303
Connector Dimensional Drawings
306
SERVOPACK Main Circuit Wire Size
313
Cable Types
313
Encoder Cable for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
316
Encoder Cable with Connectors for SGMAH and SGMPH Servomotors
316
Encoder Cables for CN2 Connector
316
Encoder Cable with a SERVOPACK Connector and Encoder Loose Leads for SGMAH and SGMPH Servomotors
317
Encoder Cable with a SERVOPACK Connector and Encoder Loose Leads for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
318
Encoder Flexible Cables for SGMAH and SGMPH Servomotors
320
Encoder Flexible Cables for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
321
Connectors and Cables for Encoder Signals
323
Connectors and Cables for SGMAH and SGMPH Servomotors
323
Connectors and Cables for SGMGH, SGMSH, SGMDH, and SGMUH Servomotors
325
Flexible Cables
327
I/O Signal Cables for CN1 Connector
328
Standard Cables
328
Connector Type and Cable Size
328
Connection Diagram
330
Peripheral Devices
331
Cables for Connecting Personal Computers
331
Digital Operator
332
Cables for Analog Monitor
333
Connector Terminal Block Converter Unit
334
Brake Power Supply Unit
335
External Regenerative Resistor
337
Regenerative Resistor Unit
339
Absolute Encoder Battery
340
Molded-Case Circuit Breaker (MCCB)
341
Noise Filter
343
Magnetic Contactor
348
Surge Suppressor
352
DC Reactor for Harmonic Suppression
354
Variable Resistor for Speed and Torque Setting
356
Encoder Signal Converter Unit
357
MECHATROLINK-I I/F Unit
358
Devicenet I/F Unit
359
PROFIBUS-DP I/F Unit
360
INDEXER Module
362
Setup Support Tool Sigmaindexer
363
Fully-Closed I/F Unit
364
6 Wiring
365
Wiring Main Circuit
366
Names and Functions of Main Circuit Terminals
366
Wiring Main Circuit Power Supply Connector (Spring Type)
368
Typical Main Circuit Wiring Examples
369
Wiring Encoders
372
Connecting an Encoder (CN2) and Output Signals from the SERVOPACK (CN1)
372
Encoder Connector (CN2) Terminal Layout
373
Examples of I/O Signal Connections
374
Speed Control Mode
374
Position Control Mode
375
Torque Control Mode
376
I/O Signal Connector (CN1) Terminal Layout
377
I/O Signal (CN1) Names and Functions
378
Interface Circuit
380
Others
383
Wiring Precautions
383
Wiring for Noise Control
384
Installation Conditions of EMC Directives
387
Installation Conditions of UL Standards
390
Using more than One SERVOPACK
391
Extending Encoder Cables
392
Operating Conditions on 400-V Power Supply Voltage
394
DC Reactor for Harmonic Suppression
395
Regenerative Power and Regenerative Resistance
397
Connecting External Regenerative Resistors
397
7 Digital Operator/Panel Operator
402
Functions on Digital Operator/Panel Operator
403
Connecting the Digital Operator
403
Key Names and Functions
404
Basic Mode Selection and Operation
405
Status Display
407
Operation in Utility Function Mode (Fn )
409
List of Utility Function Modes
409
Alarm Traceback Data Display (Fn000)
410
Zero-Point Search Mode (Fn003)
411
Parameter Settings Initialization (Fn005)
412
Alarm Traceback Data Clear (Fn006)
413
Automatic Offset-Adjustment of Motor Current Detection Signal
414
Manual Offset-Adjustment of Motor Current Detection Signal (Fn00F)
415
Password Setting (Protects Parameters from Being Changed) (Fn010)
416
Motor Models Display (Fn011)
417
Software Version Display (Fn012)
418
Application Module Detection Results Clear (Fn014)
419
Operation in Parameter Setting Mode (Pn )
420
Setting Parameters
420
Input Circuit Signal Allocation
424
Output Circuit Signal Allocation
427
Operation in Monitor Mode (un )
429
List of Monitor Modes
429
8 Operation
433
Trial Operation
436
Trial Operation for Servomotor Without Load
438
Trial Operation for Servomotor Without Load from Host Reference
441
Trial Operation with the Servomotor Connected to the Machine
447
Servomotor with Brakes
448
Position Control by Host Controller
448
Control Mode Selection
449
Setting Common Basic Functions
450
Setting the Servo on Signal
450
Switching the Servomotor Rotation Direction
451
Setting the Overtravel Limit Function
452
Setting for Holding Brakes
454
Selecting the Stopping Method after Servo off
457
Instantaneous Power Loss Settings
458
Absolute Encoders
459
Interface Circuits
460
Selecting an Absolute Encoder
461
Handling Batteries
461
Replacing Batteries
462
Absolute Encoder Setup (Fn008)
462
Absolute Encoder Reception Sequence
464
Multiturn Limit Setting
468
Multiturn Limit Setting When Multiturn Limit Disagreement (A.CC) Occurred
469
Operating Using Speed Control with Analog Reference
470
Setting Parameters
470
Setting Input Signals
471
Adjusting Offset
472
Soft Start
475
Speed Reference Filter
475
Using the Zero Clamp Function
475
Encoder Signal Output
477
Speed Coincidence Output
479
Operating Using Position Control
480
Setting Parameters
480
Setting the Electronic Gear
482
Position Reference
485
Smoothing
489
Positioning Completed Output Signal
490
Positioning Near Signal
491
Reference Pulse Inhibit Function (INHIBIT)
492
Operating Using Torque Control
493
Torque Reference Input
493
Setting Parameters
493
Adjusting the Reference Offset
494
Limiting Servomotor Speed During Torque Control
496
Operating Using Speed Control with an Internally Set Speed
498
Setting Parameters
498
Input Signal Settings
499
Operating Using an Internally Set Speed
499
Limiting Torque
501
Internal Torque Limit (Limiting Maximum Output Torque)
501
External Torque Limit (Output Torque Limiting by Input Signals)
502
Torque Limiting Using an Analog Voltage Reference
504
Torque Limiting Using an External Torque Limit and Analog Voltage Reference
505
Checking Output Torque Limiting During Operation
506
Switching the Control Mode
507
Control Mode Selection
507
Setting Parameters
507
Other Output Signals
509
Servo Alarm Output (ALM) and Alarm Code Output (ALO1, ALO2, ALO3)
509
Warning Output (/WARN)
510
Running Output Signal (/TGON)
510
Servo Ready (/S-RDY) Output
511
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YASKAWA SGDH SERVOPACK User Manual (447 pages)
Linear Σ Series Servomotors
Brand:
YASKAWA
| Category:
Engine
| Size: 7 MB
Table of Contents
Table of Contents
13
1 Outline
22
Checking Products
23
Check Items
23
Linear Servomotors
23
Servopacks
24
Serial Converter Units
25
Product Part Names
26
Linear Servomotors
26
Servopacks
27
Examples of Servo System Configurations
29
Single-Phase, 200 V Main Circuit
29
Three-Phase, 200 V Main Circuit
30
Three-Phase, 400 V Main Circuit
31
Applicable Standards
32
North American Safety Standards (UL, CSA)
32
CE Marking
32
2 Selections
33
Noise Filters, Magnetic Contactors, Surge Suppressors and DC Reactors - - - - - - - - - - - - - 2-12
33
Σ-II Series Servopacks and Applicable Linear Servomotors - - - - - - - - - - - - 2-4
33
Linear Servomotor Model Designation
34
Coil Assembly
34
Magnetic Way
34
SERVOPACK Model Designation
35
Σ-II Series Servopacks and Applicable Linear Servomotors
36
Serial Converter Units Models
38
Selecting Cables
39
Molded-Case Circuit Breaker and Fuse Capacity
43
Regenerative Resistors
45
Linear Scales
46
3 Specifications and Dimensional Drawings
47
Ratings and Specifications of SGLGW/SGLGM
48
Ratings and Specifications of SGLFW/SGLFM
52
Ratings and Specifications of SGLTW/SGLTM
55
Mechanical Specifications of Linear Servomotors
61
Quick Guide to Linear Servomotor Dimensional Drawings
62
Dimensional Drawings of SGLGW/SGLGM Linear Servomotors
63
SGLG -30 Linear Servomotors
63
SGLG -40 Linear Servomotors
66
SGLG -60 Linear Servomotors
70
SGLG -90 Linear Servomotors
74
Dimensional Drawings of SGLFW/SGLFM Linear Servomotors
76
SGLF -35 Linear Servomotors
80
SGLF -50 Linear Servomotors
82
SGLF -1Z Linear Servomotors
84
Dimensional Drawings of SGLTW / SGLTM Linear Servomotors
87
SGLT -20 Linear Servomotors
88
Sglt -35 a
90
Linear Servomotors
90
A Linear Servomotors
90
Sglt -35
92
H Linear Servomotors
93
SGLT -40 Linear Servomotors
96
SGLT -50 Linear Servomotors
99
SGLT -80 Linear Servomotors
104
4 SERVOPACK Specifications and Dimensional Drawings
105
SERVOPACK Ratings and Specifications
107
Single-Phase/Three-Phase 200
107
Three-Phase 400
107
SERVOPACK Ratings and Specifications
108
SERVOPACK Installation
110
SERVOPACK Internal Block Diagrams
112
Single-Phase 200 V, 50 W to 400 W Models
112
Three-Phase 200 V, 500 W to 1.5 Kw Models
113
Three-Phase 200 V, 2.0 Kw to 5.0 Kw Models
113
Three-Phase 200 V, 7.5 Kw Models
114
Three-Phase 400 V, 500 W to 3.0 Kw Models
114
Three-Phase 400 V, 5.0 Kw Model
115
Three-Phase 400 V, 7.5 Kw Models
115
Servopack's Power Supply Capacities and Power Losses
116
SERVOPACK Overload Characteristics and Allowable Load Mass
117
Overload Characteristics
117
Starting Time and Stopping Time
118
SERVOPACK Dimensional Drawings
119
Dimensional Drawings of Base-Mounted SERVOPACK Model
120
Single-Phase 200 V: 50 W/100 W/200 W (A5AE/01AE/02AE)
120
Single-Phase 200 V: 400 W (04AE)
121
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE/08AE/10AE)
122
Three-Phase 200 V: 1.5 Kw (15AE) Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE/08DE/10DE/15DE)
123
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE/30AE) Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE/30DE)
124
Three-Phase 200 V: 5.0 Kw (50AE) Three-Phase 400 V: 5.0 Kw (50DE)
125
Three-Phase 200V: 5.0 Kw (50AE) Three-Phase 400V: 5.0 Kw (50DE)
125
Three-Phase 200
125
Three-Phase 400
125
Three-Phase 200 V: 7.5 Kw (75AE)
126
Three-Phase 400 V: 7.5 Kw (75DE)
127
Dimensional Drawings of Rack-Mounted SERVOPACK Model
128
Single-Phase 200 V: 50 W/100 W/200 W (A5AE-R/01AE-R/ 02AE-R)
128
Single-Phase 200 V: 50 W/100 W/200 W (A5AE-R/01AE-R/ 02AE
128
Single-Phase 200 V: 400 W (04AE-R)
129
Three-Phase 200 V: 500 W/750 W/1.0 Kw (05AE-R/08AE-R/10AE-R)
130
Three-Phase 200 V: 1.5 Kw (15AE-R) Three-Phase 400 V: 500 W/750 W/1.0 Kw/1.5 Kw (05DE-R/08DE-R/10DE-R/15DE-R)
131
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE-R/30AE-R) Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE-R/30DE-R)
132
Three-Phase 200 V: 2.0 Kw/3.0 Kw (20AE-R/30AE-R)
132
Three-Phase 400 V: 2.0 Kw/3.0 Kw (20DE-R/30DE
132
Three-Phase 200 V: 5.0 Kw (50AE-R) Three-Phase 400 V: 5.0 Kw (50DE-R)
133
Three-Phase 200V: 5.0Kw (50AE-R)
133
Dimensional Drawings of Duct-Ventilated SERVOPACK Model
134
Three-Phase 200 V: 7.5 Kw (75AE-P)
134
Three-Phase 400 V: 7.5 Kw (75DE-P)
135
5 Specifications and Dimensional Drawings of Serial Converter Unit
137
Serial Converter Unit Specifications
137
Analog Signal Input Timing
138
Dimensional Drawings of Serial Converter Unit
139
Linear Scale Without Cable for Hall Sensor by Heidenhain
139
Linear Scale Without Cable for Hall Sensor by Renishaw
140
Linear Scale with Cable for Hall Sensor by Heidenhain
141
Linear Scale with Cable for Hall Sensor by Renishaw
143
6 Specifications and Dimensional Drawings of Cables and Peripheral Devices
146
Linear Servomotor Main Circuit Cables
146
Cables for Connecting Serial Converter Units
152
Cables for Connecting Linear Scales
153
Cables for Connecting Hall Sensors
154
Flexible Cables
155
Linear Servomotor Main Circuit Cables
155
Cables for Connecting Serial Converter Units
155
Cables for Connecting Linear Scales
155
SERVOPACK Main Circuit Wire Size
157
Cable Types
157
I/O Signal Cables for CN1 Connector
160
Standard Cables
160
Connector Type and Cable Size
160
Connection Diagram
162
Peripheral Devices
163
Cables for Connecting Personal Computers
163
Digital Operator
163
Cables for Analog Monitor
164
Connector Terminal Block Converter Unit
165
External Regenerative Resistor
166
External Regenerative Resistor
168
Regenerative Resistor
169
Molded-Case Circuit Breaker (MCCB)
170
Noise Filter
171
Magnetic Contactor
175
Surge Suppressor
179
DC Reactor for Harmonic Suppression
181
DC Reactor for Harmonic Suppression
182
Variable Resistor for Speed and Force Setting
183
Encoder Signal Converter Unit
184
MECHATROLINK I/F Unit
185
Devicenet I/F Unit
186
PROFIBUS-DP I/F Unit
187
INDEXER Module
189
7 Wiring
191
Linear Servomotor Installation
192
Introduction
192
SGLGW and SGLGM Linear Servomotors (Coreless Types)
193
SGLFW and SGLFM Linear Servomotor (F-Shaped with Core)
196
SGLTW and SGLTM Linear Servomotor (T Type with Iron Core)
200
Wiring Main Circuit
205
Names and Functions of Main Circuit Terminals
205
Wiring Main Circuit Power Supply Connector (Spring Type)
207
Typical Main Circuit Wiring Examples
208
Wiring Encoders
211
Connecting an Encoder (CN2) and Output Signals from the SERVOPACK
211
Encoder Connector (CN2) Terminal Layout
211
Examples of I/O Signal Connections
212
Speed Control Mode
212
Position Control Mode
213
Force Control Mode
214
I/O Signal Connector (CN1) Terminal Layout
215
I/O Signal (CN1) Names and Functions
216
Interface Circuit
218
Others
221
Wiring Precautions
221
Wiring for Noise Control
222
Using more than One SERVOPACK
225
Operating Conditions on 400-V Power Supply Voltage
226
DC Reactor for Harmonic Suppression
227
Connecting Regenerative Resistors
228
Regenerative Power and Regenerative Resistance
228
Connecting External Regenerative Resistors
228
8 Digital Operator/Panel Operator
233
Functions on Digital Operator/Panel Operator
234
Connecting the Digital Operator
234
Key Names and Functions
235
Basic Mode Selection and Operation
236
Status Display
238
Operation in Utility Function Mode
240
List of Utility Function Modes
240
Operation in Utility Function Mode (Fn )
241
Alarm Traceback Data Display (Fn000)
241
JOG Mode Operation (Fn002)
242
Zero-Point Search Mode (Fn003)
243
Parameter Settings Initialization (Fn005)
244
Alarm Traceback Data Clear (Fn006)
245
Automatic Offset-Adjustment of Motor Current Detection Signal (Fn00E)
246
Manual Offset-Adjustment of Motor Current Detection Signal (Fn00F)
247
Password Setting (Protects Parameters from Being Changed) (Fn010)
248
Motor Models Display (Fn011)
249
Software Version Display (Fn012)
250
Application Module Detection Results Clear (Fn014)
251
Operation in Parameter Setting Mode (Pn )
252
Setting Parameters
252
Input Circuit Signal Allocation
256
Output Circuit Signal Allocation
260
Operation in Monitor Mode (un )
262
List of Monitor Modes
262
Sequence I/O Signal Monitor Display
263
Operation in Monitor Mode
264
Monitor Display of Reference Pulse Counter and Feedback Pulse Counter
265
Allowable Maximum Motor Speed for Dividing Ratio Monitor (for the Software Version 32 or Later)
266
Hall Sensor Signal Monitor (for the Software Version 32 or Later)
267
9 Operation
271
Trial Operation
271
Trial Operation Using SERVOPACK Internal References
273
SERVOPACK Setup Procedure
273
Setup Procedure Using Linear Servomotors with Hall Sensors
273
Setup Procedure Using Linear Servomotors Without Hall Sensors
279
Trial Operation for Linear Servomotor Without Load from Host Reference
289
Servo on Command from the Host
289
Operating Procedure in Speed Control Mode (Pn000 = N. 0 )
291
Operating Procedure in Position Control Mode (Pn000 = N. 1 )
293
Trial Operation with the Linear Servomotor Connected to the Machine
295
Control Mode Selection
296
Setting Common Basic Functions
297
Setting the Servo on Signal
297
Switching the Linear Servomotor Movement Direction
298
Setting the Overtravel Limit Function
299
Selecting the Stopping Method after Servo off
301
Instantaneous Power Loss Settings
302
Motor Maximum Speed (for the Software Version 32 or Later)
302
Operating Using Speed Control with Analog Reference
303
Setting Parameters
303
Setting Input Signals
304
Adjusting Offset
305
Soft Start
308
Speed Reference Filter
308
Using the Zero Clamp Function
308
Encoder Signal Output
310
Speed Coincidence Output
313
Operating Using Position Control
314
Setting Parameters
314
Setting the Electronic Gear
316
Position Reference
319
Smoothing
322
Positioning Completed Output Signal
324
Positioning Near Signal
325
Reference Pulse Inhibit Function (INHIBIT)
326
Operating Using Force Control
327
Setting Parameters
327
Force Reference Input
327
Adjusting the Force Reference Offset
328
Limiting Linear Servomotor Speed During Force Control
330
Operating Using Speed Control with an Internally Set Speed
332
Setting Parameters
332
Input Signal Settings
333
Operating Using an Internally Set Speed
333
Limiting Force
335
Internal Force Limit (Limiting Maximum Output Force)
335
External Force Limit (Output Force Limiting by Input Signals)
336
Force Limiting Using an Analog Voltage Reference
338
Force Limiting Using an External Force Limit and Analog Voltage Reference
339
Checking Output Force Limiting During Operation
340
Control Mode Selection
341
Setting Parameters
341
Switching the Control Mode
341
Other Output Signals
343
Servo Alarm Output (ALM) and Alarm Code Output (ALO1, ALO2, ALO3)
343
Warning Output (/WARN)
344
Running Output Signal (/TGON)
344
Servo Ready (/S-RDY) Output
345
10 Adjustments
346
Autotuning
347
Servo Gain Adjustment Methods
347
List of Servo Adjustment Functions
348
Online Autotuning
350
Online Autotuning Procedure
351
Selecting the Online Autotuning Execution Method
352
Machine Rigidity Setting for Online Autotuning
353
Method for Changing the Machine Rigidity Setting
354
Saving the Results of Online Autotuning
355
Procedure for Saving the Results of Online Autotuning
356
Manual Tuning
357
Explanation of Servo Gain
357
Servo Gain Manual Tuning
358
Position Loop Gain
358
Speed Loop Gain
359
Speed Loop Integral Time Constant
359
Servo Gain Adjustment Functions
360
Feed-Forward Reference
360
Force Feed-Forward
361
Speed Feed-Forward
362
Proportional Control Operation (Proportional Operation Reference)
363
Using the Mode Switch (P/PI Switching)
364
Setting the Speed Bias
367
Speed Feedback Filter
367
Speed Feedback Compensation
368
Switching Gain Settings
370
Force Reference Filter
371
Analog Monitor
374
YASKAWA SGDH SERVOPACK User Manual (341 pages)
AC Servo Drives
Brand:
YASKAWA
| Category:
Servo Drives
| Size: 18 MB
Table of Contents
Table of Contents
14
1 Outline
21
Checking Products
22
Check Items
22
Servomotors
22
Servopacks
22
Examples of Servo System Configurations
23
Three-Phase, 200 V Series
23
Three-Phase, 400 V Series
24
Applicable Standards
25
North American Safety Standards (UL)
25
CE Marking
25
2 Selections
26
Servomotor Model Designations
27
SERVOPACK Model Designations
28
Σ-II Series Servopacks and Applicable Servomotor
29
Selecting Cables
30
Cables for SGMVH Servomotor
30
Selecting Peripheral Devices
31
Special Options
31
Molded-Case Circuit Breaker and Fuse Capacity
33
Noise Filters, Magnetic Contactors, and Brake Power Supply Units
34
Regenerative Resistor Units
34
Dynamic Brake (DB) Units
35
Thermal Relays
36
3 Servomotor Specifications and Dimensional Drawings
37
Ratings and Specifications of SGMVH (1500 Min -1 )
38
Ratings and Specifications of SGMVH (800 Min -1 )
43
Mechanical Specifications of Servomotors
45
Precautions on Servomotor Installation
45
Allowable Radial and Thrust Loads
49
Mechanical Tolerance
50
Direction of Servomotor Rotation
50
Impact Resistance
50
Vibration Resistance
50
Vibration Class
51
Dimensional Drawings of SGMVH Servomotors (1500 Min -1 )
58
Dimensional Drawings of SGMVH Servomotors (800 Min -1 )
61
4 SERVOPACK Specifications and Dimensional Drawings
62
SERVOPACK Ratings and Specifications
63
SERVOPACK Ratings and Specifications
64
SERVOPACK Installation
66
SERVOPACK Internal Block Diagrams
68
Three-Phase 200 V, 22 Kw, 30 Kw Models
68
Three-Phase 200 V, 37 Kw Model
69
Three-Phase 400 V, 22 Kw, 30 Kw Models
70
Three-Phase 400 V, 37 Kw Model
70
Three-Phase 400 V, 45 Kw, 55 Kw Models
71
Three-Phase 400 V, 90 Kw Model
71
Servopack's Power Supply Capacities and Power Losses
72
SERVOPACK Overload Characteristics and Allowable Load Moment of Inertia
73
Overload Characteristics
73
Starting and Stopping Time
74
Load Moment of Inertia
75
SERVOPACK Dimensional Drawings
77
Three-Phase 200 V, 22 Kw, 30 Kw Models
77
Three-Phase 200 V, 37 Kw Model
78
Three-Phase 400 V, 22 Kw Model
79
Three-Phase 400 V, 30 Kw Model
80
Three-Phase 400 V, 37 Kw Model
81
Three-Phase 400 V, 45 Kw, 55 Kw Models
81
Three-Phase 400 V, 90 Kw Model
82
5 Specifications and Dimensional Drawings of Cables and Peripheral Devices
83
SERVOPACK Main Circuit Wire Size
84
Wiring Cables to Main Circuit Terminals
84
Three-Phase 200
85
Three-Phase 400
86
Encoder Cables for CN2 Connector
88
Encoder Cable with Connectors on both Ends
88
Cable with Loose Wire at Encoder End
89
Connectors and Cables for Encoder Signals
90
I/O Signal Cables for CN1 Connector
92
Connector Type and Cable Size
92
Connection Diagram
94
Peripheral Devices
95
Cables for Connecting Personal Computers
95
Digital Operator
96
Cables for Analog Monitor
97
Connector Terminal Block Converter Unit
98
Brake Power Supply Unit
99
Absolute Encoder Battery
100
Molded-Case Circuit Breaker (MCCB)
101
Noise Filter
102
Surge Absorber
104
Regenerative Resistor Unit
105
Dynamic Brake (DB) Unit
111
Thermal Relays
118
Variable Resistor for Speed and Torque Setting
121
Encoder Signal Converter Unit
122
MECHATROLINK Application Module
123
Devicenet Application Module
124
PROFIBUS-DP Application Module
125
Fully-Closed Application Module
126
6 Wiring
127
Wiring Main Circuit
128
Names and Functions of Main Circuit Terminals
128
Typical Main Circuit Wiring Examples
130
Wiring Encoders
134
Connecting an Encoder (CN2) and Output Signals from the SERVOPACK (CN1)
134
Encoder Connector (CN2) Terminal Layout
135
I/O Signal Connections
136
Example of I/O Signal Connection
136
I/O Signal Connector (CN1) Terminal Layout
137
I/O Signal (CN1) Names and Functions
138
Interface Circuit
140
Others
143
Wiring Precautions
143
Wiring for Noise Control
144
Using more than One SERVOPACK
148
7 Digital Operator/Panel Operator
152
Functions on Digital Operator/Panel Operator
152
Connecting the Digital Operator
152
Key Names and Functions
153
Basic Mode Selection and Operation
154
Status Display
155
Operation in Utility Function Mode (Fn )
157
List of Utility Function Modes
157
Alarm Traceback Data Display (Fn000)
158
Zero-Point Search Mode (Fn003)
159
Parameter Settings Initialization (Fn005)
160
Alarm Traceback Data Clear (Fn006)
161
Manual Zero Adjustment and Gain Adjustment of Analog Monitor Output (Fn00C, Fn00D)
162
Offset Adjustment of Motor Current Detection Signal (Fn00E, Fn00F)
165
Password Setting (Protects Parameters from Being Changed) (Fn010)
167
Motor Models Display (Fn011)
168
Software Version Display (Fn012)
169
Application Module Detection Results Clear (Fn014)
170
Operation in Parameter Setting Mode (Pn )
171
Setting Parameters
171
Input Circuit Signal Allocation
174
Output Circuit Signal Allocation
177
Operation in Monitor Mode (un )
179
List of Monitor Modes
179
8 Operation
183
Trial Operation
186
Trial Operation for Servomotor Without Load
188
Trial Operation for Servomotor Without Load from Host Reference
197
Trial Operation with the Servomotor Connected to the Machine
197
Servomotor with Brakes
198
Position Control by Host Controller
198
Control Mode Selection
199
Setting Common Basic Functions
200
Setting the Servo on Signal
200
Switching the Servomotor Rotation Direction
201
Setting the Overtravel Limit Function
202
Setting for Holding Brakes
204
Selecting the Stopping Method after Servo off
208
Instantaneous Power Loss Settings
209
Absolute Encoders
210
Interface Circuits
211
Selecting an Absolute Encoder
212
Handling Batteries
212
Replacing Batteries
213
Absolute Encoder Setup (Fn008)
214
Absolute Encoder Reception Sequence
215
Multiturn Limit Setting
218
Multiturn Limit Setting When Multiturn Limit Disagreement (A.CC) Occurred
219
Operating Using Speed Control with Analog Reference
220
Setting Parameters
220
Setting Input Signals
221
Adjusting Offset
222
Soft Start
225
Speed Reference Filter
225
Using the Zero Clamp Function
225
Encoder Signal Output
227
Speed Coincidence Output
230
Operating Using Position Control
231
Setting Parameters
231
Setting the Electronic Gear
233
Operating Using Position Control
233
Position Reference
236
Smoothing
239
Positioning Completed Output Signal
240
Positioning Near Signal
241
Reference Pulse Inhibit Function (INHIBIT)
242
Reference Pulse Input Multiplication Switching Function
243
Operating Using Torque Control
245
Setting Parameters
245
Torque Reference Input
245
Adjusting the Reference Offset
246
Limiting Servomotor Speed During Torque Control
248
Operating Using Speed Control with an Internally Set Speed
250
Setting Parameters
250
Input Signal Settings
251
Operating Using an Internally Set Speed
251
Limiting Torque
253
Internal Torque Limit (Limiting Maximum Output Torque)
253
External Torque Limit (Output Torque Limiting by Input Signals)
254
Torque Limiting Using an Analog Voltage Reference
255
Torque Limiting Using an External Torque Limit and Analog Voltage Reference
256
Checking Output Torque Limiting During Operation
257
Control Mode Selection
258
Setting Parameters
258
Switching the Control Mode
258
Servo Alarm Output (ALM) and Alarm Code Output (ALO1, ALO2, ALO3)
259
Warning Output (/WARN)
260
Servomotor Running Output Signal (/TGON)
260
Servo Ready (/S-RDY) Output
261
9 Adjustments
263
Autotuning
263
Servo Gain Adjustment Methods
263
List of Servo Adjustment Functions
263
Online Autotuning
265
Manual Tuning
265
Explanation of Servo Gain
265
Servo Gain Manual Tuning
266
Position Loop Gain
266
Speed Loop Gain
267
Speed Loop Integral Time Constant
267
Servo Gain Adjustment Functions
268
Feed-Forward Reference
268
Torque Feed-Forward
268
Speed Feed-Forward
269
Proportional Control Operation (Proportional Operation Reference)
270
Using the Mode Switch (P/PI Switching)
271
Setting the Speed Bias
274
Speed Feedback Filter
274
Speed Feedback Compensation
274
Switching Gain Settings
275
Torque Reference Filter
277
Analog Monitor
281
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