A-5-2 Checking Problems - Omron E5*C Series User Manual

Digital temperature controllers
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A Appendices
A-5-2
Checking Problems
If the Digital Controller is not operating normally, check the following points before requesting repairs. If
the problem persists, contact your OMRON representative for details on returning the product.
Timing
Status
Turning
The TUNE indicator will
ON the
flash.
power for
the first
Temperature error is
time
large.
Input error (S.Err display)
Communications are not
possible.
During
Overshooting
operation
Undershooting
Hunting
Temperature is not rising
The AT Execute/Cancel
parameter (at) is not
displayed.
The SP Ramp Set Value
parameter (sprt) is not
displayed.
The Remote SP Enable
parameter (rspu) is not
displayed.
The Alarm 1 Type
parameter (alt1) is not
displayed.
@
*1
Also refer to the E5
C Digital Controllers Communications Manual (Cat. No. H175) for details.
A - 22
Meaning
ST (self-tuning) is in
This is not a product fault.
progress (default setting:
The TUNE indicator flashes during self-tuning.
ON).
Input type mismatch
Check the sensor type and reset the input type correctly.
Thermometer is not
Check the thermometer installation location and polarity
installed properly.
and install correctly.
Non-recommended
Make sure that the connected device is not faulty.
adapter is being used.
ON/OFF control is
Select PID control and execute either ST (self-tuning) or
enabled (default: ON/OFF
AT (auto-tuning).
control selected).
When using self-tuning, turn ON the power supply to the
Digital Controller and load (heater, etc.) at the same time,
or turn ON the load power supply first. Accurate
self-tuning and optimum control will not be possible if the
power supply to the load is turned ON after turning ON the
power supply to the Digital Controller.
Control period is longer
Shorten the control period. A shorter control period
compared with the speed
improves control performance, but a cycle of 20 ms
of rise and fall in
minimum is recommended in consideration of the service
temperature.
life of the relays.
Unsuitable PID constant
Set appropriate PID constants using either of the following
methods.
• Execute AT (autotuning).
• Set PID constants individually using manual settings.
HS alarm operation fault
Use breeder resistance if the problem is due to leakage
current. Also investigate the errors detected by the HS
alarm function.
Specified operation is
Select either forward or reverse operation depending on
unsuitable for required
the required control. Reverse operation is used for heating
control (default: Reverse
operations.
operation).
Heater is burnt out or
Check whether heater burnout or deterioration have
deteriorated.
occurred. Also investigate the errors detected by the
heater burnout alarm.
Insufficient heater
Check whether the heater's heating capacity is sufficient.
capacity
Cooling system in
Check whether a cooling system is operating.
operation.
Peripheral devices have
Set the heating prevention temperature setting to a value
heat prevention device
higher than the set temperature of the Digital Controller.
operating.
ON/OFF control is
Set the PID ON/OFF parameter to PID.
enabled.
The Controller is stopped. Set the RUN/STOP parameter to RUN.
ST is enabled
Set the ST parameter to OFF.
ST is enabled
Set the ST parameter to OFF.
The Auxiliary Output 1
Set the Auxiliary Output 1 Assignment parameter to Alarm
Assignment parameter is
1. The default setting is for a heater alarm (HA).
set to a heater alarm for a
Controller with heater
burnout detection.
Countermeasures
E5@C Digital Temperature Controllers User's Manual (H174)
Page
4-27
4-12
2-25,
2-41
1
*
4-24
4-15
4-24
4-42
4-15
4-40
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6-45
6-13
6-33
6-85
6-83

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