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MFS 15
TOHATSU MFS 15 Manuals
Manuals and User Guides for TOHATSU MFS 15. We have
3
TOHATSU MFS 15 manuals available for free PDF download: Owner's Manual, Service Manual
TOHATSU MFS 15 Owner's Manual (267 pages)
Brand:
TOHATSU
| Category:
Outboard Motor
| Size: 11.11 MB
Table of Contents
Introduction
2
Safety Information
2
Safety Statements
2
What Is the si Unit System?
4
Description of Pictograph
5
Contents
6
Table of Contents
7
Index
8
Service Information
10
Fire Prevention
11
Identification
11
Ventilation
11
Work Safety
11
Recommendations on Service
12
Tools
12
Measuring Instruments
14
Test Propeller
14
Tools and Instruments
14
Special Tools
15
Engine Oil
18
Gear Shift
18
Pre-Delivery Inspection
18
Steering Handle
18
Fuel Line
19
Manual Tilt
19
Rigging
19
Inspection of Starting Switch and Stop Switch
20
Cooling Water Check Port
21
Idling
21
Propeller Selection
21
Range of Operating Engine Speed at WOT
21
Break-In Operation
22
Example of Trim Tab Angle Adjustment
22
Trim Tab
22
Checks after Test Run
23
Idling Revolution Speed
23
Tachometer
23
Test Run
23
Service Data
26
Engine Outer Dimensions
27
Outline Dimensions
27
Mechanical Tilt Model
28
Transom Bolts
28
Fuel Feed Route
29
Fuel Feed System
29
Engine Lubrication System Diagram
30
Cooling Water System Diagram
31
Dimensions
32
Performance
32
Specifications
32
Weight
32
Fuel and Oil
33
Lower Unit
33
Power Unit
33
Bracket
34
Optional Parts
34
Warning System
34
Maintenance Data
35
Tightening Torque Specifications
43
Sealant and Lubricant
44
Maintenance
48
Inspection Schedule
50
Check Piping
51
Fuel System
51
Inspection of Top Cowl
51
Inspection of Fuel Filter
52
Inspection of Fuel Tank
52
Oil Level
53
Oil Specification
53
Quantity of Engine Oil
53
Replacement of Engine Oil
53
Replacement of Oil Filter
54
Inspection of Gear Oil Quantity
55
Inspection of Water Pump
55
Replacement of Gear Oil
57
Inspection of Gear Case (for Leakage)
58
Specified Gear Case Maintained Pressure
58
Inspection of Timing Belt
59
Replacement of Timing Belt
60
Installatin of Timing Belt
62
Inspection of Spark Plugs
64
Inspection of Compression Pressure
65
Inspection and Adjustment of Valve Clearance
66
For F Type
67
Throttle Cable
67
Adjustment of Throttle Link
69
Inspection of Gear Shift Operation
74
Inspection of Idle Engine Speed
76
Inspection of Ignition Timing
76
Inspection of Anode
77
Replacement of Anode
77
Inspection of Propeller
78
Inspection of Thermostat
78
Inspection of Cooling Water Passage
79
Flushing with Water
80
Flushing with Water Using Drive Cleaner 3
80
Battery
81
Charging Requirements
81
Inspection of Battery
81
Specific Gravity of Electrolyte
81
Greasing Points
82
Special Tools
85
Carburetor
86
Parts Layout
86
Intake Manifold & Fuel Pump
88
Carburetor Inner Passages 1) Idling Passage
89
Off-Idle Passage
90
High Speed Passage
91
Acceleration Passage
92
Choking Passage
93
Inspection Items
94
Remote Control Model
94
Removing Carburetor
94
Tiller Handle Model
95
Disassembling Carburetor
97
Cleaning and Inspection
99
Inspection of Fuel Pump
100
Assembling Carburetor
101
Inspection of Fuel Connector
101
Adjusting Float Height
103
Float Height a
103
Installing Carburetor
103
Inspection of Connecting Rod Small End Inner Diameter ⋯
104
Magneto
107
Electric Parts
108
Camshaft & Oil Pump
110
Cylinder Head
111
Intake Valve & Exhaust Valve
112
Cylinder
113
Piston & Crankshaft
114
Recoil Starter
115
Top Cowl
116
Inspection of Oil Pressure
118
Inspection of Valve Clearance
119
Rocker Arm Lock Nut 5
120
Valve Clearance (When Engine Is Cold)
120
Removing Power Unit
121
Inspection of Oil Strainer
123
Removing Plunger and Oil Strainer
123
Removing Timing Belt and Pulley
125
Installation of Pulley and Timing Belt
127
Removing Cylinder Head
130
Inspection of Valve Spring
132
Inspection of Valve
133
Inspection of Valve Guide
133
Inspection of Valve Seat
134
Correction of Valve Seat
135
Inspection of Cam Shaft
138
Inspection of Cylinder Head
139
Functional Limit
140
Inspection of Oil Pump
140
Installation of Valves
141
Installation of Cam Shaft
142
Installation of Rocker Arm Shaft
142
Installation of Oil Pump
143
Cylinder Head Bolts (M6)
144
Cylinder Head Bolts (M8)
144
Installation of Cylinder Head
144
Disassembly of Cylinder Block
145
Inspection of Cylinder Inner Diameter
146
Inspection of Piston Outer Diameter
146
Inspection of Piston Clearance
147
Inspection of Piston Ring Side Clearance
147
Inspection of Piston Rings
147
Inspection of Connecting Rod
148
Inspection of Connecting Rod Big End Side Clearance
148
Inspection of Piston Pins
148
Small End Inner Diameter
148
Inspection of Crank Shaft
149
Inspection of Crank Pin Oil Clearance
150
Be Sure that Individual Bearings Are Installed
151
Crankshaft Main Journal Oil Inspection of Clearance
151
To Their Original Locations
151
Color of Inner Diameter Code
152
Inner Diameter of Cylinder
152
Thickness of Metal Bearing
152
Assembling Piston and Connecting Rod
153
Cylinder Block Groove
154
Crank Case Groove
155
First Tightening Torque : 10 N · M (7 Lb · Ft) [1.0 Kgf · M]
155
First Tightening Torque : 6 N · M (4 Lb · Ft) [0.6 Kgf · M]
155
Install Bearings with Their Projection Fit into
155
Second Tightening Torque : 11.5 N · M (8.5 Lb · Ft) [1.2 Kgf · M]
155
Second Tightening Torque : 23.5 N · M (17 Lb · Ft) [2.4 Kgf · M]
155
Installation of Timing Belt
157
Adjustment of Starter Lock Cable
166
Installation of Power Unit
166
Removing Recoil Starter
166
Disassembly of Recoil Starter
167
Inspection of Recoil Starter
168
Installation of Recoil Starter
169
Gear Case
173
Parts Layout
173
Drive Shaft Housing
174
Drive System & Water Pump
175
Draining Gear Oil
177
Inspection Items
177
Removing Propeller
177
Disassembly of Water Pump
178
Removing Lower Unit
178
Inspection of Water Pump
179
Removing Propeller Shaft Housing Ass'y
179
Assembly of Propeller Shaft Ass'y
180
Disassembly of Propeller Shaft Ass'y
180
Inspection of Propeller Shaft
180
Disassembly of Propeller Shaft Housing
181
Inspection of Propeller Shaft Housing
182
Assembly of Propeller Shaft Housing
183
Assembly of Pump Case (Lower)
184
Disassembly of Pump Case (Lower)
184
Removing Clutch Cam and Cam Rod
184
Assembly of Cam Rod and Clutch Cam
185
Disassembly of Drive Shaft
185
Inspection of Cam Rod and Clutch Cam
185
Removing Drive Shaft
185
Inspection of Drive Shaft
186
Removing Forward (A) Gear
186
Assembly of Drive Shaft
187
Assembly of Forward (A) Gear
187
Inspection of Pinion Gear
187
Disassembly of Gear Case
188
Needle Bearing
188
Assembly of Gear Case
189
Assembly of Lower Unit
189
Cam Rod Bushing Bolt
189
Inspection of Gear Case
189
Backlash Measuring Tool Kit
190
Installation of Pinion (B) Gear
192
Determination of Forward Gear Backlash
193
Assembly of Propeller Shaft Housing
195
Reassembly of Pinion (B) Gear Nut
195
Assembly of Water Pump
196
Reassembly of Pump Case (Lower)
196
Installation of Lower Unit
198
Swivel Bracket
202
Clamp Bracket & Reverse Lock
203
Tiller Handle
204
Bottom Cowl
205
Shift & Stop Switch
206
Shift (for EP)
207
Inspection of Throttle Cable
209
Installation of Tiller Handle
209
Adjustment of Co-Pilot Plate
210
Removing Drive Shaft Housing
210
Assembly of Drive Shaft Housing
214
Installation of Drive Shaft Housing Ass'y
215
Disassembling Clamp Bracket
219
Assembly of Clamp Bracket
220
Electrical System
222
Special Tools
223
Electrical Component Layout
224
Port Side View
224
Bow Side View ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
225
Starboard Side View ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
226
Top View ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
227
Back View ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
228
Magneto
229
Parts Laout
229
Electric Parts
230
Starter Motor
231
Shift & Stop Switch
232
Ignition System and Ignition Control System
233
Inspection of Plug Cap ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
234
Inspection of Pulser Coil ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
235
Inspection of Exciter Coil ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
236
Inspection of Oil Pressure Switch
236
Inspection of Neutral Switch (Tiller Handle Model)
237
Inspection of Start Switch (Tiller Handle Model)
237
Inspection of Fuse
238
Inspection of Starter Solenoid
238
Inspection of Stop Switch ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
238
Starting System
238
Disassembly of Starter Motor ⋯⋯⋯⋯⋯⋯⋯⋯
239
Inspection of Armature
239
Inspection of Starter Motor Pinion
239
Inspection of Brushes ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
240
Battery Charging System
241
Inspection of Rectifier
241
Inspection of Starter Motor Operation
241
Rectifier Tester Check Chart
241
CD Unit Coupler
242
Troubleshooting
244
Troubleshooting Chart
245
Engine will Not Start
246
Power Unit
246
Engine will Not Start
247
Ignition System
248
Fuel System
250
Compression Pressure ⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯
251
Engine Starts but Stalls Soon
252
Ignition System
253
Compression Pressure
254
Idle Engine Speed will Not Stabilize
255
Rapid Opening of Throttle Fails Acceleration. ⋯⋯⋯⋯
256
Gear Shifting Cannot be Made Normally
257
Warning Indication
258
Display for Abnormalities During Operation
258
Wiring Diagram
260
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TOHATSU MFS 15 Owner's Manual (322 pages)
Brand:
TOHATSU
| Category:
Outboard Motor
| Size: 7.61 MB
Table of Contents
English
6
Serial Number
5
Table of Contents
6
General Safety Information
8
General Safety Information
9
Specifications
11
Names of Parts
13
Location of Warning Labels
15
Installation
19
Mounting the Outboard Motor on Boat
19
Installing the Remote Control Devices
21
Installing the Battery
22
Pre-Operating Preparations
24
Recommended Gasoline Types
24
Low Permeation Fuel Hose Requirement
25
Equipped for United States and Canada Model
25
EPA Pressurized Portable Fuel Tank Requirements
26
Equipped for United States and Canada Model
26
EPA Approval Primer Valve/Hose Assembly
26
Recommended Engine Oil
27
Altitude Adjustment Kit Requirement
27
Break-In
28
Engine Oil Warning Lamp
29
ESG (a Device Preventing over Revolution)
29
Engine Operation
30
Before Starting
30
Filling the Fuel
30
Feeding the Fuel
31
Starting
33
Warming up the Engine
37
Forward and Reverse
38
Stopping
40
Trim Angle
41
Tilt Up, Tilt down and Shallow Water Operation
44
Removing and Carrying the Outboard Motor
49
Removing the Outboard Motor
49
Carrying the Outboard Motor
49
Storing the Outboard Motor
49
Trailering
50
Adjustment
52
Steering Friction
52
Throttle Grip
52
Remote Control Lever Load
52
Trim Tab Adjustment
52
Inspection and Maintenance
54
Daily Inspection
55
Replacing the Propeller
57
Periodic Inspection
61
Fuel Tank
64
Off-Season Storage
66
Pre-Season Check
67
Motor Submerged in Water
67
Cold Weather Precautions
68
Checking after Striking Underwater Object
68
Troubleshooting
69
Tool Kit and Spare Parts
71
Optional Accessories
72
Propeller Table
73
Français
80
Informations Générales de Sécurité
83
Caractéristiques Techniques
86
Identification des Pièces
88
Emplacement des Étiquettes de Mise en Garde
90
Installation
94
Montage du Moteur Hors-Bord Sur Le Bateau
94
Installation des Dispositifs de Commande À Distance
96
Installation de la Batterie
98
Mesures À Prendre Avant Le Démarrage
100
Types D'essence Recommandés
100
Exigence en Matière de Tuyaux Souples À Faible Perméabilité Au Carburant
102
Exigences de L'epa en Matière de Réservoirs À Carburant Sous Pression Portables
102
Ensemble Vanne D'amorçage/Tuyau Approuvé Par L'epa
103
Huile Moteur Recommandée
104
Kit D'adaptation Haute Altitude
104
Rodage
105
Lampe Témoin du Niveau D'huile Moteur
106
ESG (Dispositif de Prévention du Sur-Régime)
106
Fonctionnement du Moteur
107
Avant Le Démarrage
107
Remplissage en Carburant
107
Alimentation en Carburant
109
Démarrage
110
Mise en Température du Moteur
115
Marche Avant Et Marche Arrière
116
Arrêt
118
Angle D'assiette
119
Opération D'inclinaison Et de Relevage Et Navigation en Eaux Peu Profondes
122
Dépose Et Transport du Moteur Hors-Bord
127
Dépose du Moteur Hors-Bord
127
Transport du Moteur Hors-Bord
127
Entreposage du Moteur Hors-Bord
127
Remorquage
129
Réglages
131
Friction D'embrayage
131
Poignée des Gaz
131
Charge du Levier de la Commande À Distance
131
Réglage de la Dérive
131
Inspection Et Maintenance
133
Inspection Quotidienne
134
Inspections Périodiques
142
Hivernage
147
Inspection Pré-Saisonnière
149
Moteur Immergé Dans L'eau
149
Précautions Par Temps Froid
150
Contrôle Après un Impact Avec un Objet Immergé
150
Diagnostic de Panne
151
Jeu D'outils Et Pièces Détachées
154
Accessoires en Option
155
Tableau des Hélices
156
Español
162
Información de Seguridad General
165
Datos Técnicos
168
Nombres de las Piezas
170
Ubicación de las Etiquetas de Advertencia
172
Instalación
176
Montaje del Motor Fueraborda en la Embarcación
176
Instalación de Los Dispositivos de Control Remoto
178
Instalación de la Batería
180
Preparaciones Previas a la Puesta en Marcha del Motor
182
Tipos de Gasolina Recomendados
182
Requisito de Baja Penetración de la Manguera del Combustible
184
Equipado para el Modelo de Estados Unidos y Canadá
184
Requisitos de la EPA para el Depósito de Combustible Portátil Presurizado
184
Aprobación de la EPA del Conjunto de Manguera/Bulbo de Cebado
185
Equipado para el Modelo de Estados Unidos y Canadá
185
Aceite de Motor Recomendado
185
Requisitos del Kit de Ajuste de Altitud
186
Acondicionamiento
187
Luz de Advertencia de Aceite del Motor
188
ESG (Dispositivo que Impide Pasarse de Revoluciones)
188
Puesta en Marcha del Motor
189
Antes de Arrancar
189
Llenado de Combustible
189
Alimentación de Combustible
191
Arranque
192
Calentamiento del Motor
197
Adelante y Marcha atrás
198
Parada
200
Ángulo de Trimado
201
Inclinación Hacia Arriba, Inclinación Hacia Abajo y Operación en Aguas Poco Profundas
204
Retirar y Transportar el Motor Fueraborda
209
Retirar el Motor Fueraborda
209
Transportar el Motor Fueraborda
209
Almacenamiento del Motor Fueraborda
209
Remolque
211
Ajuste
213
Fricción de la Dirección
213
Empuñadura del Acelerador
213
Carga de la Palanca del Control Remoto
213
Ajuste de la Aleta de Estabilidad
213
Inspección y Mantenimiento
215
Inspección Diaria
216
Inspección Periódica
223
Almacenamiento Fuera de Temporada
228
Comprobación Pretemporada
229
Motor Sumergido en Agua
230
Precauciones en el Invierno
230
Revisar el Motor Después de Chocar con un Objeto Sumergido
230
Resolución de Problemas
232
Juego de Herramientas y Piezas de Repuesto
235
Accesorios Opcionales
236
Tabla de Hélices
237
Deutsch
244
Allgemeine Sicherheitsinformationen
247
Spezifikationen
250
Bauteile
252
Position der Warnhinweise
254
Installation
258
Montage des Außenborders am Boot
258
Einbau der Fernschaltboxen
260
Einbau der Batterie
262
Vorbereitung auf den Betrieb
264
Empfohlene Benzinsorten
264
Vorschriften für Kraftstoffleitung mit Geringer Durchlässigkeit
266
Ausstattung für Modelle der Vereinigten Staaten von Amerika und Kanada
266
EPA Vorschriften für Tragbare Drucktanks
266
EPA Genehmigung der Pumpball/Schlaucheinheit
267
Ausstattung für Modelle der Vereinigten Staaten von Amerika und Kanada
267
Empfohlenes Motoröl
267
Erforderliches Höheneinstellungskit
268
Einlaufphase
269
Motorölwarnleuchte
270
ESG (Drehzahlbegrenzer)
270
Motorbetrieb
271
Vor dem Start
271
Kraftstoffversorgung
273
Starten
274
Motor Warmlaufen Lassen
279
Vor- und Rückwärtsschaltung
280
Stoppen
282
Trimmwinkel
283
Kippstellungen und Betrieb in Flachwasser
286
Abbau und Transport des Aussenborders
291
Abbau des Außenborders
291
Transport des Außenborders
291
Lagern des Außenborders
291
Transport mit Anhänger
293
Einstellungen
295
Lenkwiderstand
295
Gasgriff
295
Gängigkeit des Fernschalthebels
295
Trimmflossen-Einstellung
295
Inspektion und Wartung
297
Tägliche Inspektion
298
Regelmäßige Inspektion
305
Lagerung Außerhalb der Saison
310
Überprüfen vor Saisonbeginn
312
Wenn der Motor ins Wasser Gefallen ist
312
Vorkehrungen bei Kaltem Wetter
313
Wenn der Motor einen Gegenstand unter Wasser Berührt hat
313
Fehlersuche
314
Werkzeuge und Ersatzteile
317
Optionales Zubehör
318
Propellertabelle
319
TOHATSU MFS 15 Service Manual (29 pages)
Brand:
TOHATSU
| Category:
Outboard Motor
| Size: 1.97 MB
Table of Contents
Table of Contents
2
Outline Dimensions
3
1) Outboard Motor Dimensions
3
2) Transom Bracket Dimensions
4
Parts Layout
5
Bracket (PTT)
5
Power Tilt
6
Operation of Power Tilt
7
Operations of Hydraulic Circuit
7
Removing PTT Unit
12
Removing and Repairing Manual Release Valve
13
Power Tilt Motor
15
1) Removal, Inspection and Repair of Power Tilt Motor
15
2)Continuity Test
15
3)Inspection of Motor
16
4)Replacement of Motor
16
5)Assembling Power Tilt Motor
16
Power Tilt Pump
18
1)Disassembly of Power Tilt Pump
18
2)Assembling Power Tilt Pump
20
3)Air-Purging PTT Unit (Separated from Outboard Motor)
22
4)Installation of Power Tilt Ass'y
23
5)Inspection of PTT Relay
25
6)Inspection of PTT Switch
25
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