Baja WD250U Service Manual page 3

Section 3 Maintenance and adjustment of vehicle body.................................................................... 44
(I) Wear inspection of front and rear brake............................................................................ 44
(II) Adjustment of front brake..................................................................................................44
(III) Adjustment of free clearance of left lever and rear brake pedal.......................................45
(IV) Position adjustment of steering lever............................................................................. 47
(V) Lubricating oil level inspection of rear driving gearcase................................................. 47
(VI) Replacement of engine oil of rear driving gearcase....................................................... 48
(VII) Rubber sleeve inspection of rear wheel fork................................................................. 49
(VIII) Inspection of steering system....................................................................................... 49
(IX) Adjustment of toe-in of front wheel............................................................................... 50
(X) Inspection of front/rear shock absorber........................................................................... 51
(XI) Adjustment of rear shock absorber............................................................................... 51
(XII) Inspection of tire.......................................................................................................... 52
(XIII) Inspection of rim........................................................................................................ 53
Section 4 Maintenance and adjustment of electrical appliance......................................................... 54
(I) Inspection of battery......................................................................................................... 54
(II) Inspection of fuse............................................................................................................ 55
(III) Replacement of headlight lamp.......................................................................................56
Section 5 Maintenance and adjustment of engine.............................................................................. 58
(I) Adjustment of clutch......................................................................................................... 58
(II) Cleaning of air filter.........................................................................................................58
(III) Inspection of spark plug................................................................................................. 60
(IV) Adjustment of idle speed.............................................................................................. 61
(V) Adjustment of free clearance of throttle grip................................................................. 61
(VI) Adjustment of speed limiter........................................................................................... 62
(VII) Adjustment of valve clearance.................................................................................... 63
(VIII) Adjustment of timing chain tension.............................................................................65
(IX) Inspection of ignition timing........................................................................................ 66
(X) Measuring of compressive force..................................................................................... 67
(XI) Inspection oil quantity of engine................................................................................... 68
(XII) Replacement of engine oil and inspection of oil flow.................................................. 69
Chapter III Repair and maintenance of vehicle body.........................................................................71
Section 1 Rear driving gearcase and driving shaft.............................................................................71
(I) Troubleshooting.................................................................................................................72
(II) Inspection.........................................................................................................................72
(III) Troubleshooting table.....................................................................................................73
(IV) Disassembly.................................................................................................................. 74
(V) Inspection.........................................................................................................................77
(VI) Pad choice of main driving gear and shift gear............................................................ 79
(VII) Installation....................................................................................................................80
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