Baja WD250U Service Manual page 208

5. Select Washer [D]
When replacing left crankcase forward gear,
reverse gear, rear cover and output shaft, washer
[D] of output shaft needs to be adjusted.
10 Calculate the washer "D" thickness of output
shaft by following formula
Washer thickness of output shaft:
[D]= (d) + (j) - (e) -B-k-1-0.25
(d) is the value engraved on left crankcase
(j) is the value engraved on rear cover
(e) is the bearing (at output gear) thickness
"13.00"
"k" is the value engraved on forward gear
"l" is the value engraved on output shaft
2) For example:
• If "0.97" is engraved on rear cover
• "110.05" is engraved on left crankcase
• "14.4" is engraved on forward gear
• "80.45" is engraved on output shaft
• So the washer thickness is:
[D]=110.05-0.97-13.00-0.50-14.4-80.45-
0.25=2.42mm
3)The following us the prepared washer thick-
ness (mm)
1.0 1.3 1.7
1.1 1.5
Washer selection table
Range of washer thickness Selected washer
1.8≤D≤1.9
1.9<D≤2.0
2.0<D≤2.1
2.1<D≤2.2
2.2<D≤2.3
2.3<D≤2.4
2.4<D≤2.5
2.5<D≤2.6
2.6<D≤2.7
2.7<D≤2.8
2.8<D≤2.9
2.9<D≤3.0
The washer thickness is 2.42mm by calculation.
So the washer thickness should select 2.5mm
according to above table.
206
1.7
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0