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Baja WD250U ATV Parts Manuals
Manuals and User Guides for Baja WD250U ATV Parts. We have
1
Baja WD250U ATV Parts manual available for free PDF download: Service Manual
Baja WD250U Service Manual (232 pages)
250cc
Brand:
Baja
| Category:
Motorcycle
| Size: 38 MB
Table of Contents
Table of Contents
2
Content
6
Chapter I General Description
6
Section 2 Special Tools, Instruments & Meters
7
(I) Special Tools
7
Section 3 Identification Code, Label of Model and Engine no
9
Section 4 Points for Attention in Maintenance
9
Section 5 Specification
13
How to Use Conversion Table of Unit
13
How to Use Conversion Table
13
Definition of Unit
13
II. Basic Specification
14
III. ATV Body
15
IV. Electric System
16
V. Maintenance Specification Of Engine
18
Section 6 Wiring Diagram of ATV
21
(I) Technical Explanation and Requirement, Details of Relative Component
21
(II) Wiring Diagram (1)
23
(III) Wiring Diagram (2)
24
(IV) Wiring Diagram (3)
25
Section 7 Requirements for Torque of Fastener
30
Engine
30
General Torque Specification
30
Section 8 Lubrication
31
Lubrication Oil Way
31
Lubrication Diagram
32
Section 9 Lubrication Point and Type of Lubricants
34
Engine
36
Chapter II Maintenance and Adjustment of Vehicle
36
Section 1 Periodic Maintenance/Lubrication
36
Content
36
Section 2 Disassembly and Assembly of Cushion, Fender and Fuel Tank
37
(I) Cushion
37
(II) Rear Fender
38
(III) Fuel Tank
40
IV) Front Fender
42
Section 3 Maintenance and Adjustment of Vehicle Body
44
(I) Wear Inspection of Front and Rear Brake
44
(II) Adjustment of Front Brake
44
(III) Adjustment of Free Clearance of Left Lever and Rear Brake Pedal
45
IV) Position Adjustment of Steering Lever
47
(V) Lubricating Oil Level Inspection of Rear Driving Gearcase
47
(VII) Rubber Sleeve Inspection of Rear Wheel Fork
49
(VIII) Inspection of Steering System
49
(X) Inspection of Front/Rear Shock Absorber
51
(XI) Adjustment of Rear Shock Absorber
51
(XII) Inspection of Tire
52
(XIII) Inspection of Rim
53
Section 4 Maintenance and Adjustment of Electrical Appliance
54
(I) Inspection of Battery
54
(II) Inspection of Fuse
55
(III) Replacement of Headlight Lamp
56
Section 5 Maintenance and Adjustment of Engine
58
(I) Adjustment of Clutch
58
(III) Inspection of Spark Plug
60
(IV) Adjustment of Idle Speed
61
(V) Adjustment of Free Clearance of Throttle Grip
61
(VI) Adjustment of Speed Limiter
62
(VII) Adjustment of Valve Clearance
63
(VIII) Adjustment of Timing Chain Tension
65
(IX) Inspection of Ignition Timing
66
(XI) Inspection Oil Quantity of Engine
68
Chapter III Repair and Maintenance of Vehicle Body
72
Section 1 Rear Driving Gearcase and Driving Shaft
72
(II) Inspection
73
(III) Troubleshooting Table
74
(IV) Disassembly
75
(V) Inspection
78
(VII) Installation
81
Section 3 Rear Wheel/Rear Brake/Rear Wheel Axle
82
(I) Removal Steps
84
(II) Inspection Stepes
86
Section 4 Steering Operation System
93
(I) Removal Steps of Steering Bar
94
(II) Removal Steps of Steering Vertical Column Welding
95
(III) Inspection Content
96
(V) Installation Steps of Steering Bar
100
Section 5 Front Shock Absorber and Front Wheel Fork
101
(I) Disassembly
102
(II) Inspection Steps
104
(III) Installment Steps
105
Section 6 Rear Shock Absorber and Rear Wheel Fork
108
(I) Disassembling Steps
109
(II) Checking Steps
111
(III) Mounting Steps
113
Chapter IV Electric Appliance
116
Section 1 Electric Assembly
116
Section 2 Inspect Switch
117
(I) Inspect Switch
117
(II) Inspect the Switch Circuit
118
Section 4 Troubleshooting the Ignition System Failure
121
Section 5 Running Starting Circuit
125
Section 6 Troubleshooting Electric Starting System
126
Section 7 Starting Motor
129
Section 8 Check Starting Motor
130
Section 9 Battery will Not Hold Charge
132
Section 10 Troubleshooting
134
Section 11 Inspection of Lighting System
136
Section 12 Troubleshooting
138
Section 13 Inspection of Signal System
140
Chapter V Engine
143
Section 1 Disassembly of Engine
145
(II) Disassembly of Engine
146
Section 2 Inspection and Maintanence of Engine
160
Section 3 Assembly and Adjustment of Engine
184
(I) Closing Assembly of Left & Right Crankcase
184
(II) Assembly of Right Crankcase
188
(III) Assembly of Left Crankcase
197
(IV) Selection and Installation of Adjusting Washer
204
(V) Assembly of Cylinder Head
211
(VI) Manual Starting Mechanism and Others
221
(I) Starting Trouble/Difficulty
229
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