Clutch Cable Play Inspection And Adjustment; Drive Chain Inspection And Adjustment - Suzuki GSX-R1000 Service Manual

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Clutch Cable Play Inspection and Adjustment

Inspect clutch cable play
Every 6 000 km (4 000 miles, 12 months)
Inspect and adjust the clutch cable play "a" as follows.
Clutch cable play "a"
10 – 15 mm (0.4 – 0.6 in)
" a "
1) Lift and support the fuel tank. Refer to "Fuel Tank
Removal and Installation" in Section 1G (Page 1G-
9).
2) Turn in the adjuster (1) all the way into the clutch
lever assembly.
1
3) Loosen the lock-nut (2) and turn the clutch cable
adjuster (3) to obtain proper cable play.
3
4) Remove the clutch release adjuster cap (4).
5) Loosen the lock-nut (5) and turn out the clutch
release adjusting screw (6) two or three rotations.
6) From that position, slowly turn in the clutch release
adjusting screw (6) until resistance is felt.
email: info@motomatrix.co.uk / www.motomatrix.co.uk
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Maintenance and Lubrication:
7) From this position, turn out the clutch release
adjusting screw (6) 1 rotation, and tighten the lock-
nut (5) while holding the screw (6).
Tightening torque
Clutch release adjusting screw lock-nut: 6 N·m (
0.6 kgf-m, 4.5 lbf-ft)
4
8) Turn the cable adjuster (3) to obtain 10 – 15 mm (0.4
– 0.6 in) of free play "a" at the clutch lever end.
9) Tighten the lock-nut (2).
3
10) Install the clutch release adjuster cap (4).
Tightening torque
Clutch release adjuster cap: 11 N·m (1.1 kgf-m,
8.0 lbf-ft)
11) Reinstall the fuel tank.

Drive Chain Inspection and Adjustment

Inspect drive chain
Initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Drive Chain Visual Check
1) With the transmission in neutral, support the
motorcycle using a jack and turn the rear wheel
slowly by hand.
0B-14
5
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