Suzuki GSX-R1000 Service Manual page 550

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
5B-18 Manual Transmission:
5) Remove the following parts from the gearshift shaft.
Special tool
: 09900–06107 (Snap ring remover (Open
type))
4
5
4. Washer
5. Snap ring
6. Gearshift shaft return spring
7. Gearshift cam drive plate
8. Gearshift plate return spring
9. Washer
10. Gearshift shaft end screw
6) Remove the gearshift cam plate bolt (11) and
gearshift cam plate (12).
7) Remove the gearshift cam stopper (13).
8) Remove the gearshift arm stopper (14).
13
Installation
Install the gearshift shaft and gearshift cam plate in the
reverse order of removal. Pay attention to the following
points:
CAUTION
!
The removed snap rings must be replaced
with new ones.
email: info@motomatrix.co.uk / www.motomatrix.co.uk
7
8
9
10
6
I947H1520004-01
14
11
12
I947H1520005-02
• Apply a small quantity of thread lock to the gearshift
arm stopper and tighten it to the specified torque.
: Thread lock cement 99000–32030
(THREAD LOCK CEMENT SUPER "1303" or
equivalent)
Tightening torque
Gearshift arm stopper (a): 19 N·m (1.9 kgf-m, 13.5
lbf-ft)
(a)
• Assemble the gearshift cam stopper (1), bolt (2),
washer (3) and return spring (4).
• Tighten the gearshift cam stopper bolt (2) to the
specified torque.
NOTE
Hook the return spring end "A" to the
stopper.
Tightening torque
Gearshift cam stopper bolt (b): 10 N·m (1.0 kgf-
m, 7.0 lbf-ft)
1
2
"A"
2
(b)
I947H1520006-02
4
3
I947H1520007-01
I947H1520008-01