Rear Brake Disc Inspection; Specifications; Service Data - Suzuki GSX-R1000 Service Manual

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
Installation
Install the rear brake disc in the reverse order of
removal. Pay attention to the following points:
• Make sure that the brake disc is clean and free of any
grease.
• Apply thread lock to the brake disc bolts (1) and
tighten them to the specified torque.
: Thread lock cement 99000–32130
(THREAD LOCK CEMENT SUPER "1360" or
equivalent)
Tightening torque
Brake disc bolt (Rear) (a): 35 N·m (3.5 kgf-m, 25.5
lbf-ft)

Rear Brake Disc Inspection

Brake Disc Thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(A): 09900–20205 (Micrometer (0 – 25 mm))
Brake disc thickness
Service limit (Rear): 4.5 mm (0.18 in)

Service Data

Brake
Unit: mm (in)
Item
Brake disc thickness
Brake disc runout
Brake caliper cylinder bore
Brake caliper piston diam.
Brake fluid type
email: info@motomatrix.co.uk / www.motomatrix.co.uk
Brake Disc Runout
1) Dismount the rear brake caliper. Refer to "Rear
2) Measure the runout using the dial gauge.
1
(a)
I947H1430025-01
B947H14306008
3) Remount the rear brake caliper. Refer to "Rear

Specifications

Standard
Rear 4.8 – 5.2 (0.19 – 0.20)
Rear 30.230 – 30.280 (1.1902 – 1.1921)
Rear 30.148 – 30.198 (1.1869 – 1.1889)
Brake Caliper Removal and Installation" (Page 4C-
3).
Replace the disc if the runout exceeds the service
limit.
Special tool
(A): 09900–20607 (Dial gauge)
: 09900–20701 (Dial gauge chuck)
Brake disc runout
Service limit: 0.30 mm (0.012 in)
Brake Caliper Removal and Installation" (Page 4C-
3).
—
DOT 4
Rear Brakes: 4C-7
(A)
I649G1430027-03
(A)
I649G1430028-03
B947H14307001
Limit
4.5 (0.18)
0.30 (0.012)
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