Suzuki GSX-R1000 Service Manual page 518

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
4B-4 Front Brakes:
Disassembly
1) Remove the brake pads (1) and spring from the
caliper by removing the pad mounting pins.
2) Place a rag over the pistons to prevent them from
popping out and then force out the pistons using
compressed air.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
3) Remove the dust seals (2) and piston seals (3) from
both sides of the caliper.
2
3
email: info@motomatrix.co.uk / www.motomatrix.co.uk
Assembly
Assemble the caliper in the reverse order of
disassembly. Pay attention to the following points:
• Wash the caliper bores and pistons with specified
brake fluid. Particularly wash the dust seal grooves
and piston seal grooves.
BF: Brake fluid (DOT 4)
1
I947H1420005-01
• Apply the brake fluid to piston seals (1) and dust seals
(2).
I947H1420006-01
BF: Brake fluid (DOT 4)
• Install the piston seals as shown in the figure.
3
2
I947H1420007-01
CAUTION
!
• Wash the caliper components with fresh
brake fluid before reassembly. Never use
cleaning solvent or gasoline to wash them.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
CAUTION
!
Replace the piston seals (1) and dust seals
(2) with new ones.
2
1
I649G1420012-02
I649G1420013-02