Engine Assembly Removal - Suzuki GSX-R1000 Service Manual

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1D-20 Engine Mechanical:

Engine Assembly Removal

Before taking the engine out of the frame, wash the
engine using a steam cleaner. Engine removal is
sequentially explained in the following steps:
1) Remove the side cowlings. Refer to "Exterior Parts
Removal and Installation" in Section 9D (Page 9D-
6).
2) Remove the front seat. Refer to "Exterior Parts
Removal and Installation" in Section 9D (Page 9D-
6).
3) Disconnect the battery (–) lead wire (1).
1
4) Jack up the motorcycle and fix it for safety.
5) Drain engine oil. Refer to "Engine Oil and Filter
Replacement" in Section 0B (Page 0B-10).
6) Drain engine coolant. Refer to "Engine Oil and Filter
Replacement" in Section 0B (Page 0B-10).
7) Lift and support the fuel tank. Refer to "Fuel Tank
Removal and Installation" in Section 1G (Page 1G-
9).
8) Remove the air cleaner box. Refer to "Air Cleaner
Box Removal and Installation" (Page 1D-7).
9) Remove the throttle body assembly. Refer to
"Throttle Body Removal and Installation" (Page 1D-
10).
10) Remove the oil cooler and hoses. Refer to "Oil
Cooler / Oil Cooler Hose Removal and Installation" in
Section 1E (Page 1E-8).
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11) Remove the radiator assembly. Refer to "Radiator /
B947H11406017
Cooling Fan Motor Removal and Installation" in
Section 1F (Page 1F-6).
12) Disconnect the water/air bleed hose (2) and radiator
inlet hose (3).
13) Remove the horn (4) and radiator heat guard (5).
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14) Remove the radiator/oil cooler mounting bracket (6).
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3
5
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