Fuel Level Gauge Inspection; Throttle Cable Removal And Installation; Throttle Cable Inspection; Throttle Cable Play Inspection And Adjustment - Suzuki 2005 GSF1200 Service Manual

1G-16 Fuel System:
• Set the triangle mark forward and tighten the fuel level
gauge mounting bolts securely.
Tightening torque
Fuel level gauge mounting bolt (a): 10 N·m (1.0
kgf-m, 7.0 lb-ft)

Fuel Level Gauge Inspection

Refer to "Fuel Level Gauge Inspection: in Section 9C".

Throttle Cable Removal and Installation

Removal
1) Remove the fuel tank. Refer to "Fuel Tank Removal
and Installation: ".
2) Remove the right handlebar switch box. Refer to
"Handlebars Removal and Installation: in Section
6B".
3) Remove the throttle cables as shown in the cable
routing diagram. Refer to "Throttle Cable / Starter
Cable Routing Diagram: ".
Installation
Install the throttle cables in the reverse order of removal.
Pay attention to the following points:
• Install the throttle cables as shown in the cable routing
diagram. Refer to "Throttle Cable / Starter Cable
Routing Diagram: ".
• Apply SUZUKI SUPER GREASE "A" to the throttle
cables and cable pulley.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• After installing, check the throttle cable play and
proper operation.

Throttle Cable Inspection

Check that the throttle grip moves smoothly from full
open to full close. If it does not smoothly, lubricate the
throttle cables.

Throttle Cable Play Inspection and Adjustment

Refer to "Throttle Cable Play Inspection and Adjustment:
in Section 0B".

Starter Cable Removal and Installation

Removal
1) Remove the fuel tank. Refer to "Fuel Tank Removal
I649G1170023-01 and Installation: ".
2) Remove the left handlebar switch box. Refer to
"Handlebars Removal and Installation: in Section
B649G11706023
6B".
3) Remove the starter cable as shown in the cable
routing diagram. Refer to "Throttle Cable / Starter
B649G11706024 Cable Routing Diagram: ".
Installation
Install the starter cable in the reverse order of removal.
Pay attention to the following points:
• Install the starter cable as shown in the cable routing
diagram. Refer to "Throttle Cable / Starter Cable
Routing Diagram: ".
• Apply SUZUKI SUPER GREASE "A" to the starter
cable and cable pulley.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• After installing, check the proper operation.

Starter Cable Inspection

Check that the starter knob moves smoothly from full
open to full close. If it does not smoothly, lubricate the
starter cable.
I649G1170025-02
B649G11706025
B649G11706012
B649G11706026
I649G1170026-02
B649G11706027