Excva Removal And Installation - Suzuki GSX-R1000 Service Manual

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1K-7 Exhaust System:
Installation
CAUTION
!
The cable slots of EXCVA pulley must be
located adjustment position.
1) Temporarily connect the EXCV cable No. 1
(47H0CL) (1) and No. 2 (47H0OP) (2) to the exhaust
pipe and EXCV pulley.
NOTE
The EXCV cables are identified by the letters.
No. 1 cable (1): 47H0CL
No. 2 cable (2): 47H0OP
2) Tighten the lock-nuts (3) on the No. 1 cable.
3) Adjust the inner cable length "a" of No. 1 cable in 42
– 43 mm (1.65 – 1.69 in) by turning the adjuster (4),
then tighten the lock-nuts (5).
4) Turn in the adjuster (6) on the No. 2 cable fully.
5) Turn the No. 2 cable adjuster (7) in or out until the
inner cable length "b" becomes 60 – 61 mm (2.36 –
2.40 in).
After adjusting the inner cable length "b", tighten the
lock-nuts (8).
" a "
" b "
2
1
6
4
email: info@motomatrix.co.uk / www.motomatrix.co.uk
7
8
5
3
I947H11B0011-02
6) Connect the other end of EXCV cable No. 1 (1) and
No. 2 (2) to the EXCVA pulley (9).
2
7) After connecting the No. 2 cable (2), loosen the lock-
nut (10) and turn the adjuster (6) in or out until 11 –
12 mm (0.43 – 0.47 in) of the thread length "c" on the
cable adjuster can be provided and tighten the lock-
nut (10).
2
6
8) Inspect the EXCVA position sensor output voltage.
Refer to "EXCVA Adjustment" (Page 1K-9).

EXCVA Removal and Installation

Removal
1) Turn the ignition switch OFF.
2) Remove the left side cowling. Refer to "Exterior
Parts Removal and Installation" in Section 9D
(Page 9D-6).
3) Connect the special tool (Mode select switch) to the
dealer mode coupler. Refer to "Self-Diagnostic
Procedures" in Section 1A (Page 1A-12).
9
1
I947H11B0012-01
" c "
10
I947H11B0013-01
B947H11B06004