Suzuki GSX-R1000 Service Manual page 527

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
3) Remove the dust seal (3) and piston seal (4).
4) Remove the rubber boot (5), pad spring (6) and
sliding pin B (7) from the bracket.
5
6
Assembly
Assemble the caliper in the reverse order of
disassembly. Pay attention to the following points:
• Wash the caliper bore and piston with specified brake
fluid. Particularly wash the dust seal groove and
piston seal groove.
BF: Brake fluid (DOT 4)
CAUTION
!
• Wash the caliper components with fresh
brake fluid before reassembly. Never use
cleaning solvent or gasoline to wash them.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
• Replace the piston seal and dust seal with
new ones.
email: info@motomatrix.co.uk / www.motomatrix.co.uk
4
3
I947H1430015-02
7
I947H1430028-01
• Apply the brake fluid to dust seal (1).
BF: Brake fluid (DOT 4)
• Apply grease to the piston seal (2).
: Grease 99000–25100 (SUZUKI SILICONE
GREASE or equivalent)
• Install the piston seal (2) as shown in the figure.
1
2
• Apply thread lock to the thread part and install the
sliding pin B (3) to the bracket.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER "1322" or
equivalent)
Tightening torque
Rear caliper sliding pin B (a): 12 N·m (1.2 kgf-m,
8.5 lbf-ft)
Rear Brakes: 4C-5
I649G1430018-02
I947H1430016-04
3
(a)
I947H1430017-02