Clutch Lever Clearance Inspection And Adjustment - Suzuki RMX450Z Service Manual

0B-11 Maintenance and Lubrication:
Radiator Hose Inspection
Inspect radiator hoses
Initially at 150 km (100 miles, 1 month) and every 1
000 km (600 miles, 6 months)
1) Remove the fuel tank. Refer to "Fuel Tank Removal
and Installation" in Section 1G (Page 1G-5).
2) Inspect the radiator hoses for damage and engine
coolant leakage. If any defects are found, replace
them with new ones.
3) After finishing the radiator hose inspection, reinstall
the removed parts.
Radiator Hose Replacement
Replace radiator hoses
Every years
Refer to "Water Hose Removal and Installation" in
Section 1F (Page 1F-6).
Clutch Lever Clearance Inspection and
Adjustment
Inspect lever clearance play and Lubricate clutch
lever
Initially at 150 km (100 miles, 1 month) and every 1
000 km (600 miles, 6 months)
Inspect and adjust the clutch lever clearance "a" as
follows.
Clutch lever clearance
2 – 3 mm (0.08 – 0.12 in)
Major Adjustment
1) Loosen the lock-nut (1).
2) Turn adjuster (2) so the clutch lever clearance
measured at the lever holder obtains 2 – 3 mm (0.08
– 0.12 in) when squeezing the lever until pressure is
felt.
3) Tighten the lock-nut (1) to the specified torque.
Tightening torque
IA02J1020023-01
Cable adjuster lock-nut: 2.1 N·m (0.21 kgf-m, 1.5
lbf-ft)
IA02J1020024-01
Minor Adjustment
Turn adjuster (1) so the clutch lever clearance measured
at the lever holder obtains 2 – 3 mm (0.08 – 0.12 in)
when squeezing the lever until pressure is felt.
BA02J20206009
Clutch Lever Lubrication
Refer to "Lubrication Points" (Page 0B-3).
" a "
1
2
1
IA02J1020025-01
IA02J1020026-01
IA02J1020027-01