Drive Chain Replacement; Drive Chain Cutting - Suzuki GSX-R1000 Service Manual

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Drive Chain Replacement

Use the special tool in the following procedures, to cut
and rejoin the drive chain.
NOTE
When using the special tool, apply a small
quantity of grease to the threaded parts of
the special tool.
Special tool
: 09922–22711 (Drive chain cutting and joint
tool set)

Drive Chain Cutting

1) Set up the special tool as shown in the figure.
8
6
7
1. Tool body
2. Grip handle
3. Pressure bolt [A]
4. Pressure bolt [B]
5. Bar
6. Adjuster bolt (With through hole)
7. Pin remover
8. Chain holder (Engraved mark 500) with reamer bolt M5 x 10
email: info@motomatrix.co.uk / www.motomatrix.co.uk
B947H13106006
I649G1310023-02
1
4
5
3
2
I649G1310024-02
Drive Chain / Drive Train / Drive Shaft:
NOTE
The tip of pin remover (7) should be
positioned inside "a" approximately 5 mm
(0.2 in) from the end face of pressure bolt [A]
(3) as shown in the figure.
"a"
3
"a": 5 mm (0.2 in)
2) Place the drive chain link being disjointed on the
chain holder (8) of the tool.
3) Turn in both the adjuster bolt (6) and pressure bolt
[A] (3) so that each of their end hole fits over the
chain joint pin properly.
4) Tighten the pressure bolt [A] (3) with the bar.
8
6
5) Turn in the pressure bolt [B] (4) with the bar (5) and
force out the drive chain joint pin (9).
CAUTION
!
Continue turning in the pressure bolt [B] (4)
until the joint pin should been completely
pushed out of the chain.
NOTE
After the joint pin (9) is removed, loosen the
pressure bolt [B] (4) and then pressure bolt
[A] (3).
3A-7
7
I837H1310026-02
3
I837H1310027-02